Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL SLIDE DOOR ROLLER ASSEMBLY UPPER

INSTALL SLIDE DOOR ROLLER ASSEMBLY UPPER

  1. Apply MP grease to the rotating areas of the roller.
  2. Install the roller with the 2 bolts.

    Torque: 13 N*m (130 kgf*cm, 10 ft.*lbf)

2. INSTALL SLIDE DOOR HINGE ASSEMBLY CENTER LH

 INSTALL SLIDE DOOR HINGE ASSEMBLY CENTER LH

  1. Apply MP grease to the rotating areas of the hinge.
  2. Install the hinge with the 3 bolts.

    Torque: 31 N*m (316 kgf*cm, 23 ft.*lbf)

3. INSTALL SLIDE DOOR ROLLER ASSEMBLY LOWER LH

 INSTALL SLIDE DOOR ROLLER ASSEMBLY LOWER LH

  1. Apply MP grease to the rotating areas of the roller.
  2. Install the roller lower with the 3 bolts.

    Torque: 31 N*m (316 kgf*cm, 23 ft.*lbf)

4. INSTALL SLIDE DOOR FULL OPEN STOP LOCK ASSEMBLY LH

INSTALL SLIDE DOOR FULL OPEN STOP LOCK ASSEMBLY LH

  1. Apply MP grease to the sliding and rotating areas of the lock.
  2. Install the lock with the 2 bolts.

    Torque: 8.0 N*m (82 kgf*cm, 71 in.*lbf)

  3. Connect the 2 cables.

5. INSTALL SLIDE DOOR RAILS

  1. Install the rail center with the 3 screws.

    Torque: 26 N*m (265 kgf*cm, 19 ft.*lbf)

  2. Install the rear side rail with the 2 screws.

    Torque: 19.5 N*m (200 kgf*cm, 14 ft.*lbf)

  3. Install the rail upper with the 2 bolts and 2 nuts.

    Torque: 10 N*m (102 kgf*cm, 8 ft.*lbf)

  4. Install the roof headlining (See page IR-14).

6. INSTALL SLIDE DOOR

 INSTALL SLIDE DOOR

  1. Put in the slide door hinge center from the rear part of the slide door rail center.

 INSTALL SLIDE DOOR

  1. Move the slide door forward and then put in the slide door roller upper into the cut area of the slide door rail upper

 INSTALL SLIDE DOOR

  1. Rotate the base of the slide door roller lower in the direction indicated by arrow in the illustration and then put in the roller lower into the cut area of the rail lower of the body.

 INSTALL SLIDE DOOR

  1. Install the open stop with the 2 nuts.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

 INSTALL SLIDE DOOR

  1. Install the bracket center No. 2 with the 2 bolts.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

 INSTALL SLIDE DOOR

  1. Install the rail end moulding.
  2. Install the upper rail cushion to the rail upper.

 INSTALL SLIDE DOOR

  1. Install the wire with the bolt.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

  2. Connect the 2 connectors.

7. REPLACE SLIDE DOOR HALF OPEN STOPPER SUBASSEMBLY

REPLACE SLIDE DOOR HALF OPEN STOPPER SUBASSEMBLY

  1. Install the half open stopper with the 2 bolts.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

  2. Connect the control cable to the half open stopper.

REPLACE SLIDE DOOR HALF OPEN STOPPER SUBASSEMBLY

  1. Connect the control cable to the open striker with the 2 nuts.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

8. REPLACE SLIDE DOOR HALF OPEN STOPPER CONTROL ASSEMBLY

REPLACE SLIDE DOOR HALF OPEN STOPPER CONTROL ASSEMBLY

  1. Install the control cable, as shown in the illustration.

    Dimension (A): 3.9 +- 1.5 mm (0.154 +- 0.059 in.)

REPLACE SLIDE DOOR HALF OPEN STOPPER CONTROL ASSEMBLY

  1. Install the half open stopper control with the 2 nuts.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

9. REPLACE SLIDE DOOR OPEN STRIKER LH

REPLACE SLIDE DOOR OPEN STRIKER LH

  1. Install the open striker with the 2 nuts.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

10. REPLACE SLIDE DOOR OPEN STRIKER RH

HINT: Use the same procedures for the LH side.

11. REPLACE SLIDE DOOR OPEN STOP LH

REPLACE SLIDE DOOR OPEN STOP LH

  1. Install the open stop with the 2 nuts.

    Torque: 7.0 N*m (71 kgf*cm, 62 in.*lbf)

12. REPLACE SLIDE DOOR OPEN STOP RH

HINT: Use the same procedures for the LH side.

Reassembly
1. INSTALL REAR DOOR WIRE SUB-ASSEMBLY LH Install the wire. NOTICE: When installing the wire, push the areas where the clips are installed in order to prevent damage and deformation. ...

Slide door lock release motor
Inspection 1. INSPECT SLIDE DOOR LOCK RELEASE MOTOR ASSEMBLY LH Apply battery voltage and inspect operation of the motor. OK If the result is not as specified, replace the motor as ...

Other materials:

Circuit inspection
A description of the main areas of each circuit inspection is shown in the table below. Item Description Circuit Description The major role, operation of the circuit and its component parts are explained. Diagnostic Trouble Code No. and Detection item Indicates ...

Seat belt warning system
PARTS LOCATION Problem symptoms table SEAT BELT WARNING SYSTEM Symptom Suspected Area Driver side seat belt waning light does not operate Fuse Combination meter Center airbag sensor assembly Front seat inner belt assembly Wire harness ...

Fold Lock Switch Circuit
DESCRIPTION Each of the left and right seats has a fold lock switch that detects the lock condition of the seat legs and floor when the seat is in the stowed state. If the fold lock switch detects an unlock condition, the 3rd SEAT indicator on the combination meter will come on. WIRING DIAGR ...

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