Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL TRANSFER ASSEMBLY

INSTALL TRANSFER ASSEMBLY

(a) Apply sealant 1281 to the transaxle assembly and transfer assembly in continuous beaded from of 1.2 mm diameter as shown in the illustration.

NOTICE:

INSTALL TRANSFER ASSEMBLY

(b) Install the transfer assembly to the transaxle assembly with the 2 bolts and 6 nuts.

Torque: 69 N*m (700 kgf*cm, 51 ft.*lbf)

NOTICE:

2. INSTALL AUTOMATIC TRANSMISSION WITH TRANSFER

HINT: (See page AX-167)

3. INSTALL ENGINE AND TRANSAXLE

HINT: (See page EM-44)

4. INSTALL TRANSFER DRAIN PLUG

(a) Install the transfer drain plug with a new drain gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

5. INSTALL NO. 2 TRANSFER CASE PLUG

 INSTALL NO. 2 TRANSFER CASE PLUG

(a) Install the No. 2 transfer case plug with a new No. 2 gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

6. INSTALL NO. 1 TRANSFER CASE PLUG

(a) Add oil up to 0 to 5 mm below the lower side of the plug hole.

Oil quantity: 0.9 L (0.95 US qts, 0.71 lmp. qts)

HINT: When adding oil, pour it slowly.

(b) Install the No. 1 transfer case plug with a new No. 1 gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

7. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (See page SP-4)

8. CHECK ABS SPEED SENSOR SIGNAL

HINT: (See page BC-3)

Removal
1. REMOVE ENGINE AND TRANSAXLE HINT: (See page EM-26) 2. REMOVE AUTOMATIC TRANSMISSION WITH TRANSFER HINT: (See page AX-164) 3. REMOVE NO. 1 TRANSFER CASE PLUG (a) Remove the No. 1 transfe ...

Transfer unit
COMPONENTS ...

Other materials:

Basic repair hint
(a) HINTS ON OPERATIONS BASIC REPAIR HINT 1 Attire • Always wear a clean uniform. • Hat and safety shoes must be worn. 2 Vehicle protection Prepare a grille cover, fender cover, seat cover and floor mat before starting the operation. 3 ...

Operation flow
HINT: Perform troubleshooting in accordance with the procedures below. The following is an outline of basic troubleshooting procedures. Confirm the troubleshooting procedures for the circuit you are working on before beginning troubleshooting. VEHICLE BROUGHT TO WORKSHOP CUSTOMER PR ...

Park / Neutral Position Switch Circuit
DESCRIPTION The clearance warning ECU receives the reverse or park position signal from the park / neutral position switch. WIRING DIAGRAM INSPECTION PROCEDURE 1 INSPECT CLEARANCE WARNING ECU Disconnect the C9 connector from the clearance warning ECU.  Measure the voltage ...

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