Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL UNDERDRIVE PLANETARY RING GEAR

HINT: Use a torque wrench with a fulcrum length of 160 mm (6.3 in.).

INSTALL UNDERDRIVE PLANETARY RING GEAR

(a) Install a new snap ring to the outer race of the radial ball bearing rear.

HINT: When replacing the bearing, also replace the counter driven gear with a new one.

INSTALL UNDERDRIVE PLANETARY RING GEAR

(b) Using a piston ring compressor, squeeze the snap ring.

INSTALL UNDERDRIVE PLANETARY RING GEAR

(c) Using SST and a press, press in the outer race of the radial ball bearing rear.

SST 09950-60020 (09951-00890), 09950-70010 (09951-07100)

NOTICE: Be sure not to damage the snap ring during outer race installation.

INSTALL UNDERDRIVE PLANETARY RING GEAR

(d) Install the underdrive planetary ring gear to the counter driven gear.

INSTALL UNDERDRIVE PLANETARY RING GEAR

(e) Using a snap ring pliers, install the snap ring.

2. INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY

 INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY

(a) Using SST and a press, press the radial ball bearing rear in the underdrive planetary gear.

SST 09502-12010, 09950-60010 (09951-00260), 09950-70010 (09951-07100)

NOTICE: Press the bearing until it becomes flat at the bottom.

 INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY

(b) Install the counter driven gear with planetary ring gear to the underdrive planetary gear.

 INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY

(c) Using SST and a press, press in the radial ball bearing front.

SST 09502-12010, 09950-60010 (09951-00260), 09950-70010 (09951-07100)

NOTICE: Press the counter driven gear while rotating it.

INSTALL UNDERDRIVE PLANETARY GEAR ASSEMBLY

(d) Using SST and a press, press in the parking lock gear.

SST 09502-12010, 09950-60010 (09951-00260), 09950-70010 (09951-07100)

NOTICE: Press the counter driven gear while rotating it.

3. INSTALL DIFFERENTIAL DRIVE PINION

 INSTALL DIFFERENTIAL DRIVE PINION

(a) Using SST and a press, press the differential drive pinion.

SST 09726-40010, 09950-60010 (09951-00260), 09950-70010 (09951-07100)

NOTICE: Press the counter driven gear while rotating it

4. INSTALL CYLINDRICAL ROLLER BEARING RACE INNER

INSTALL CYLINDRICAL ROLLER BEARING RACE INNER

(a) Using SST and a press, press the cylindrical roller bearing race inner.

SST 09506-35010, 09950-60010 (09951-00260), 09950-70010 (09951-07100)

NOTICE: Press the counter driven gear while rotating it.

5. INSTALL FRONT PLANETARY GEAR NUT

INSTALL FRONT PLANETARY GEAR NUT

(a) Place the underdrive planetary gear in a soft jaw vise.

NOTICE: Be careful not to damage the differential drive pinion.

(b) Using a socket wrench, install a new lock nut.

Torque: 280 N*m (2,885 kgf*cm, 207 ft.*lbf)

HINT: Use a torque wrench with a fulcrum length of 750 mm (29.53 in.).

 INSTALL FRONT PLANETARY GEAR NUT

(c) Using a pin punch and hammer, stake the lock nut.

CAUTION: Be sure that there are no cracks on the nut.

6. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD

INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD

HINT: (See page AX-260)

Inspection
1. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD (a) Using SST, fix the underdrive planetary gear assembly. SST 09387-00050 (b) Using SST and a torque wrench, measure the turning torque of th ...

Other materials:

Precaution
1. TIRE PRESSURE WARNING SYSTEM PRECAUTION (a) When the tire pressure warning light comes on, immediately check the tire pressure of the tire and adjust it to the specified value. (The tire pressure warning light will come on after blinking for 1 minute if there is an open in the tire press ...

Clearance warning ECU
COMPONENTS REMOVAL 1. REMOVE FRONT DOOR SCUFF PLATE LH 2. REMOVE COWL SIDE TRIM BOARD LH 3. REMOVE INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY LOWER LH 4. REMOVE NO. 1 INSTRUMENT PANEL SAFETY PAD INSERT SUB-ASSEMBLY 5. REMOVE CLEARANCE WARNING ECU  Disconnect each connector. &nb ...

On-vehicle inspection
1. INSPECT COOLING FAN SYSTEM (a) Put the vehicle in the following conditions (1) The engine switch is off. (2) The coolant temperature is less than 95°C (203°F). (3) The battery voltage is between 9 and 14 V. (4) The A/C switch is OFF. (b) Clamp the 400 A probe of an ammeter over the ...

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