Toyota RAV4 manuals

Toyota Sienna Service Manual: Removal

1. RECOVER REFRIGERANT FROM REFRIGERATION SYSTEM (See page AC-172)

2. REMOVE FRONT WIPER ARM HEAD CAP (See page WW-4)

3. REMOVE FRONT WIPER ARM RH (See page WW-4)

4. REMOVE FRONT WIPER ARM LH (See page WW-4)

5. REMOVE COWL TOP VENTILATOR LOUVER SUBASSEMBLY (See page WW-4)

6. REMOVE WINDSHIELD WIPER MOTOR AND LINK ASSEMBLY (See page WW-4)

7. REMOVE FRONT COWL TOP OUTER PANEL SUBASSEMBLY (See page SP-13)

8. DISCONNECT COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT)

(a) Install SST on the piping clamp.

SST 09870-00025

HINT: Make sure the direction of the piping clamp claw and SST by checking the illustration shown on the caution label.

(b) Push down SST and release the clamp lock.

NOTICE: Be careful not to deform the tube when pushing SST.

DISCONNECT COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT)

(c) Pull SST slightly, push the release lever, and then remove the piping clamp with SST.

DISCONNECT COOLER REFRIGERANT LIQUID PIPE E (TO COOLER UNIT)

(d) Disconnect the cooler refrigerant liquid pipe (to cooler unit).

NOTICE:

9. DISCONNECT SUCTION HOSE SUB-ASSEMBLY SST 09870-00015

HINT: Disconnection of the pipe cooler refrigerant suction hose sub-assembly is the same way as the cooler refrigerant liquid pipe E (to cooler unit).

10. REMOVE AIR CLEANER CAP SUB-ASSEMBLY (See page IT-4)

11. DISCONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)

DISCONNECT HEATER WATER OUTLET HOSE A (FROM HEATER UNIT)

(a) Using pliers, grip the claws of the clip and slide the clip to disconnect the heater water outlet hose A (from heater unit).

12. REMOVE HEATER WATER INLET HOSE A

HINT: Disconnection of the heater water inlet hose A is the same way as the heater water outlet hose A (from heater unit).

13. REMOVE INSTRUMENT PANEL SUB-ASSEMBLY WITH PASSENGER AIRBAG ASSEMBLY

HINT: Refer to the instructions for removal of the instrument panel sub-assembly with passenger airbag assembly (See page IP-5).

14. REMOVE SPIRAL CABLE (See page RS-434)

15. REMOVE NO. 3 HEATER TO FOOT DUCT

REMOVE NO. 3 HEATER TO FOOT DUCT

(a) Remove the clip and the No. 3 heater to foot duct.

16. REMOVE NO. 1 HEATER TO FOOT DUCT

REMOVE NO. 1 HEATER TO FOOT DUCT

(a) Remove the clip and the No. 1 heater to foot duct.

17. DISCONNECT TRANSMISSION CONTROL CABLE ASSEMBLY

HINT: (See page AX-154 for U151E, AX-154 for U151F)

18. REMOVE SHIFT LEVER ASSEMBLY

HINT: (See page AX-147 for U151E, AX-147 for U151F)

19. REMOVE NO. 5 INSTRUMENT PANEL BRACKET

REMOVE NO. 5 INSTRUMENT PANEL BRACKET

(a) Release the 2 clamps and disconnect the connector.

REMOVE NO. 5 INSTRUMENT PANEL BRACKET

(b) Remove the 4 nuts and the No. 5 instrument panel bracket.

20. REMOVE NO. 1 INSTRUMENT PANEL BRACE SUBASSEMBLY

REMOVE NO. 1 INSTRUMENT PANEL BRACE SUBASSEMBLY

(a) Release the 4 clamps and remove the bolt.

(b) Disconnect the connector.

REMOVE NO. 1 INSTRUMENT PANEL BRACE SUBASSEMBLY

(c) Remove the 3 bolts, the 2 nuts and the No. 1 instrument panel brace sub-assembly.

21. REMOVE NO. 2 INSTRUMENT PANEL BRACE SUBASSEMBLY

REMOVE NO. 2 INSTRUMENT PANEL BRACE SUBASSEMBLY

(a) Release the 2 clamps and disconnect the connector.

(b) Remove the 3 bolts, the 2 nuts and the No. 2 instrument panel brace sub-assembly.

REMOVE NO. 2 INSTRUMENT PANEL BRACE SUBASSEMBLY

22. SEPARATE STEERING INTERMEDIATE SHAFT ASSEMBLY (See page SR-7)

23. REMOVE STEERING COLUMN ASSEMBLY (See page SR-7)

24. REMOVE STEREO COMPONENT AMPLIFIER ASSEMBLY (w/ Stereo Component Amplifier) (See page AV-173)

25. REMOVE ECM (See page ES-498)

26. REMOVE FRONT FENDER GARNISH RH

HINT: See page ET-35

27. REMOVE INSTRUMENT PANEL REINFORCEMENT

(a) Remove the 6 nuts.

(b) Release the 13 clamps.

(c) Remove the screw.

(d) Disconnect the connectors.

REMOVE INSTRUMENT PANEL REINFORCEMENT

(e) Remove the 11 bolts, 2 nuts and the instrument panel reinforcement.

REMOVE INSTRUMENT PANEL REINFORCEMENT

28. REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY

REMOVE LOWER DEFROSTER NOZZLE ASSEMBLY

(a) Release the 4 claw fittings and remove the lower defroster nozzle assembly.

29. REMOVE AIR CONDITIONING UNIT ASSEMBLY

REMOVE AIR CONDITIONING UNIT ASSEMBLY

(a) Release the 2 claw fittings and remove the nut and the air conditioning unit assembly.

Air conditioning unit
COMPONENTS ...

Disassembly
1. REMOVE BLOWER ASSEMBLY (a) Remove the 2 screws and the blower assembly. 2. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY (a) Remove the 3 screws and the mode damper servo sub-assembly. 3. REMO ...

Other materials:

Safety Connect
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Room Temperature Sensor Circuit
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