Toyota Sienna Service Manual: Disassembly
1. REMOVE BLOWER ASSEMBLY
(a) Remove the 2 screws and the blower assembly.
2. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY
(a) Remove the 3 screws and the mode damper servo sub-assembly.
3. REMOVE AIRMIX DAMPER SERVO SUB-ASSEMBLY
(a) Remove the 3 screws and the airmix damper servo sub-assembly.
4. REMOVE NO. 2 AIRMIX DAMPER SERVO SUBASSEMBLY (for Automatic Air Conditioning System)
(a) Remove the 3 screws and the No. 2 airmix damper servo sub-assembly.
5. REMOVE NO. 1 HEATER CLAMP
(a) Release the 4 claw fittings and remove the No. 1 heater clamp.
6. REMOVE NO. 3 AIR CONDITIONING RADIATOR BRACKET
(a) Remove the screw and the No. 3 air conditioning radiator bracket.
7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY
(a) Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly.
8. REMOVE AIR CONDITIONING TUBE ASSEMBLY
(a) Using a hexagon wrench 4.0 mm (0.15 in.), remove the 2 hexagon bolts and the air conditioning tube assembly.
(b) Remove the 2 O-rings from the air conditioning tube assembly.
9. REMOVE COOLER EXPANSION VALVE
(a) Remove the cooler expansion valve from the No. 1 cooler evaporator sub-assembly.
(b) Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.
10. REMOVE NO. 2 AIR CONDITIONING RADIATOR BRACKET
(a) Remove the 2 screws and the No. 2 air conditioning radiator bracket.
11. REMOVE NO. 1 AIR CONDITIONING RADIATOR BRACKET
(a) Remove the 3 screws and the No .1 air conditioning radiator bracket.
12. REMOVE NO. 4 AIR CONDITIONING RADIATOR BRACKET
(a) Remove the No. 4 air conditioning radiator bracket.
13. REMOVE NO. 1 AIR DUCT
(a) Release the 4 claw fittings and remove the No. 1 air duct.
14. REMOVE NO. 1 COOLER THERMISTOR
(a) Disengage the clamp.
(b) Remove the 2 screws.
(c) Remove the 11 screws.
(d) Remove the No. 1 cooler thermistor.
Removal
1. RECOVER REFRIGERANT FROM REFRIGERATION
SYSTEM (See page AC-172)
2. REMOVE FRONT WIPER ARM HEAD CAP (See page
WW-4)
3. REMOVE FRONT WIPER ARM RH (See page WW-4)
4. REMOVE FRONT WIPER ARM LH (Se ...
Reassembly
1. INSTALL NO. 1 COOLER THERMISTOR
(a) Install the No. 1 cooler thermistor as shown in the
illustration.
NOTICE:
Be sure to insert the thermistor only once
because reinserting it will no ...
Other materials:
On-vehicle inspection
1. INSPECT FRONT PASSENGER AIRBAG ASSEMBLY
(VEHICLE NOT INVOLVED IN COLLISION)
Perform a diagnostic system check.
With the front passenger airbag assembly installed
on the vehicle, perform a visual check. If there are
any defects as mentioned below, replace the
instrumen ...
Disassembly
1. INSPECT OIL PUMP ASSEMBLY
HINT:
(See page AX-234)
2. REMOVE CLUTCH DRUM OIL SEAL RING
(a) Remove the 2 clutch drum oil seal rings.
3. REMOVE STATOR SHAFT ASSEMBLY
(a) Using a "torx" socket (T30), remove the 11 bolts and
stator shaft.
4. INSPECT CLEARANCE OF OIL PUMP ASSEMBLY ...
On-vehicle inspection
1. INSPECT SEAT POSITION SENSOR (VEHICLE NOT
INVOLVED IN COLLISION)
Perform a diagnostic system check.
2. INSPECT SEAT POSITION SENSOR (VEHICLE
INVOLVED IN COLLISION)
Perform a diagnostic system check.
Even if the airbag was not deployed, check if there
is any dama ...