Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE STOP LIGHT SWITCH ASSEMBLY

(a) Turn the stop light switch assembly counterclockwise and remove the stop light switch assembly.

(b) Remove the stop light switch mounting adjuster from the brake pedal support sub-assembly.

2. REMOVE STOP LIGHT SWITCH CUSHION

(a) Remove the stop light switch cushion from the brake pedal sub-assembly.

3. REMOVE BRAKE PEDAL

(a) Remove the 2 brake pedal shafts, 2 nuts and brake pedal from the brake pedal support sub-assembly.

4. REMOVE BRAKE PEDAL BUSH

(a) Remove the 4 brake pedal bushes from the brake pedal.

5. REMOVE BRAKE PEDAL SHAFT COLLAR

(a) Remove the 2 brake pedal shaft collars from the brake pedal.

6. REMOVE PUSH ROD PIN

(a) Using a screwdriver, remove the 2 E-rings, 2 push rod pins and 2 plates from the brake pedal.

(b) Remove the 2 push rod bushes.

7. REMOVE BRAKE PEDAL PAD

REMOVE BRAKE PEDAL PAD

(a) Remove the brake pedal pad to the brake pedal sub-assembly.

Removal
1. SEPARATE BATTERY NEGATIVE TERMINAL 2. REMOVE FRONT DOOR SCUFF PLATE LH 3. REMOVE COWL SIDE TRIM BOARD LH 4. REMOVE INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY LOWER LH (a) Remove the 2 bolts and ...

Reassembly
1. INSTALL BRAKE PEDAL PAD (a) Install the brake pedal pad to the brake pedal subassembly. 2. INSTALL PUSH ROD PIN (a) Apply lithium soap base glycol grease to inside surface of 2 new push rod bus ...

Other materials:

Disassembly
1. INSPECT PACK CLEARANCE OF REVERSE CLUTCH HINT: (See page AX-249) 2. INSPECT PACK CLEARANCE OF DIRECT CLUTCH AND OVERDRIVE CLUTCH HINT: (See page AX-249) 3. REMOVE DIRECT MULTIPLE DISC CLUTCH DISC (a) Using a screwdriver, remove the snap ring from the intermediate shaft. (b) Remo ...

Terminals of ECU
1. Instrument Panel Junction Block Assembly ...

Removal
1. REMOVE INSTRUMENT CLUSTER CENTER NO. 1 FINISH PANEL 2. REMOVE INSTRUMENT CLUSTER CENTER NO. 2 FINISH PANEL 3. REMOVE INSTRUMENT CLUSTER FINISH PANEL GARNISH 4. REMOVE RADIO RECEIVER  Remove the 4 screws.  Disconnect the connectors and remove the radio receiver with bracke ...

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