Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

HINT: On the RH side, use the same procedures as on the LH side.

1. REMOVE REAR DOOR WINDOW FRAME MOULDING REAR LH (See page ET-30)

2. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY LH (See page ET-21)

3. REMOVE SLIDE DOOR WINDOW GARNISH LH

REMOVE SLIDE DOOR WINDOW GARNISH LH

  1. Fully open the slide door window.
  2. Remove the glass run.
  3. Using a screwdriver, disengage the clip and remove the garnish.

    HINT: Tape the screwdriver tip before use.

  4. Using a screwdriver, disengage the 2 claws and remove the weatherstrip inner from the garnish.

    HINT: Tape the screwdriver tip before use.

4. REMOVE SIDE TRIM BOARD COVER REAR LH

REMOVE SIDE TRIM BOARD COVER REAR LH

  1. Remove the 2 screws.
  2. Using a screwdriver, disengage the 8 claws and remove the cover together with the window control switch.

    HINT: Tape the screwdriver tip before use.

  3. Remove the 2 screws and window control switch.

5. REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY LH

REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY LH

  1. Remove the screw.
  2. Using a screwdriver, disengage the 9 clips and remove the trim board.

HINT:

  1. Using a clip remover, remove the 6 clips and weatherstrip No. 2.
  2. Using a screwdriver, disengage the 11 claws and remove the weatherstrip inner from trim board.

HINT: Tape the screwdriver tip before use.

REMOVE REAR DOOR TRIM BOARD SUBASSEMBLY LH

  1. w/ Sunshade: Remove the sunshade.
  1. Remove the 7 screws and sunshade bezel.
  2. Remove the 4 screws and curtain.

6. REMOVE SLIDE DOOR WINDOW ASSEMBLY LH

REMOVE SLIDE DOOR WINDOW ASSEMBLY LH

  1. w/ Sunshade: Remove the sunshade hook.
  2. Remove the bolt and window frame.

REMOVE SLIDE DOOR WINDOW ASSEMBLY LH

  1. Remove the bolt.
  2. Loosen the nut.
  3. Push the window frame rear lower in the direction indicated by the arrow mark in the illustration.

REMOVE SLIDE DOOR WINDOW ASSEMBLY LH

  1. Remove the 2 hole plugs.
  2. Move the window until the bolts appear in the service holes.

NOTICE:

  1. Remove the 2 bolts and window.

7. REMOVE REAR DOOR GLASS WEATHERSTRIP ASSEMBLY OUTER LH

8. REMOVE SLIDE DOOR ATTACHMENT CONTROL LH

REMOVE SLIDE DOOR ATTACHMENT CONTROL LH

  1. Remove the 2 screws, bolt and inside handle.

REMOVE SLIDE DOOR ATTACHMENT CONTROL LH

  1. Disconnect the connectors from the lock actuator and power window regulator motor.
  2. Disengage the control cables.
  3. Remove the 8 bolts and attachment control.

REMOVE SLIDE DOOR ATTACHMENT CONTROL LH

  1. Remove the nut and the window frame rear lower.

NOTICE: When the nut is removed, the window frame may fall and become deformed.

HINT: Remove the window frame rear lower through the service hole.

REMOVE SLIDE DOOR ATTACHMENT CONTROL LH

  1. Remove the control rod.
  2. Remove the 3 bolts and lock remote control.

REMOVE SLIDE DOOR ATTACHMENT CONTROL LH

  1. Remove the 2 screws and lock actuator

REMOVE SLIDE DOOR ATTACHMENT CONTROL LH

  1. Remove the 3 screws and power window regulator motor.

REMOVE SLIDE DOOR ATTACHMENT CONTROL LH

  1. Remove the half stop control lever and door lock control bellcrank.
  2. Remove the 4 bolts and window regulator.

9. REMOVE REAR DOOR STIFFENER CUSHION LH

REMOVE REAR DOOR STIFFENER CUSHION LH

  1. Remove 2 hole plugs.
  2. Remove the 2 screws, clip and stiffener cushion.

    HINT: Remove the stiffener cushion through the service hole.

  3. Remove the 2 grommets and 2 clips.

10. REMOVE REAR DOOR OUTSIDE HANDLE COVER LH

REMOVE REAR DOOR OUTSIDE HANDLE COVER LH

  1. Remove the hole plug.
  2. Using a torx socket wrench (T30), loosen the screw and remove the outside handle cover with the lock key cylinder installed.

11. REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

REMOVE REAR DOOR OUTSIDE HANDLE ASSEMBLY LH

  1. Pushing and pulling the outside handle in the direction indicated by the arrow mark in the illustration, remove the outside handle.
  2. Remove the outside handle pads front and rear.

12. REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

REMOVE REAR DOOR OUTSIDE HANDLE FRAME SUB-ASSEMBLY LH

  1. Remove the open rod to the outside handle frame.
  2. Using a torx socket wrench (T30), loosen the screw.
  3. Slide the outside handle frame in the direction indicated by the arrow mark in the illustration and remove it.

HINT: Remove the outside handle frame through the service hole.

13. REMOVE SLIDE DOOR LOCK ASSEMBLY FRONT LH

REMOVE SLIDE DOOR LOCK ASSEMBLY FRONT LH

  1. Remove the 2 cables.
  2. Using a torx socket wrench (T30), remove the 3 screws and lock.

HINT: Remove the lock through the service hole.

14. REMOVE REAR DOOR LOCK ASSEMBLY LH

REMOVE REAR DOOR LOCK ASSEMBLY LH

  1. Remove the cable.
  2. Using the torx socket wrench (T30), remove the 3 screws and lock.

HINT: Remove the lock through the service hole.

15. REMOVE REAR DOOR WIRE SUB-ASSEMBLY LH

REMOVE REAR DOOR WIRE SUB-ASSEMBLY LH

  1. Remove the 2 screws.
  2. Using a screwdriver, remove the 2 clips and door wire.

HINT: Tape the screwdriver tip before use.

Removal
HINT: On the RH side, use the same procedures as on the LH side. 1. REMOVE SLIDE DOOR Remove the rear door scuff plate (See page IR-7). Remove the back door scuff plate (See page ED- 214 ...

Adjustment
HINT: On the RH side, use the same procedures as on the LH side. 1. INSPECT SLIDE DOOR PANEL SUB-ASSEMBLY LH Check that the clearance is within the standard range. Standard 2. ADJU ...

Other materials:

Removal
1. REMOVE BATTERY 2. REMOVE AIR CLEANER ASSEMBLY HINT: (See page EM-26) 3. REMOVE SPEED SENSOR (NT SENSOR) (a) Disconnect the speed sensor connector. (b) Remove the bolt and speed sensor. 4. REMOVE SPEED SENSOR (NC SENSOR) (a) Disconnect the speed sensor connector. (b) Remove th ...

TC and CG Terminal Circuit
DESCRIPTION Connecting terminals TC and CG of the DLC3 causes the system to enter the self-diagnostic mode. If a malfunction is present, DTCs will be output. HINT: When a particular warning light remains blinking, a ground short in the wiring of terminal TC of the DLC3 or an internal grou ...

DTC check / clear
1. CHECK DTC  Connect the intelligent tester to the Controller Area Network Vehicle Interface Module (CAN VIM). Then connect the CAN VIM to the DLC3.  Turn the ignition switch on.  Turn the tester ON.  Enter the following menu items: DIAGNOSIS / OBD/ MOBD / IM ...

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