Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. Inspect generator clutch pulley

Inspect generator clutch pulley

(a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.

If the result is not as specified, replace the clutch pulley.

2. Remove generator drive end frame bearing

Remove generator drive end frame bearing

(a) Check that the bearing is not rough or worn.V

Ok: the bearing rotates smoothly.

If the bearing does not rotate smoothly, replace the bearing.

3. Inspect generator brush holder assembly

Inspect generator brush holder assembly

(a) Using vernier calipers, measure the length of the exposed brushes.

Standard exposed length: 9.5 to 11.5 mm (0.374 to 0.453 in.) Minimum exposed length: 4.5 mm (0.177 in.) If the exposed length is less than the minimum, replace the brush holder assembly.

4. INSPECT GENERATOR ROTOR ASSEMBLY

INSPECT GENERATOR ROTOR ASSEMBLY

(a) Check that the generator rotor bearing is not rough or worn.

If necessary, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(b) Check the generator rotor for an open circuit.

(1) Using an ohmmeter, measure the resistance between the slip rings.

Standard resistance

If the result is not as specified, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(c) Check the rotor for a short to ground.

(1) Using an ohmmeter, measure the resistance between the slip ring and rotor.

Standard resistance

If the result is not as specified, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(d) Using vernier calipers, measure the slip ring diameter.

Standard diameter: 14.2 to 14.4 mm (0.559 to 0.567 in.) Minimum diameter: 14.0 mm (0.551 in.)

If the diameter is less than the minimum, replace the generator rotor assembly.

Disassembly
1. REMOVE GENERATOR CLUTCH PULLEY (A) using a screwdriver, remove the generator pulley cap. (b) Set SST (A) and (B). SST 09820-63020 (c) Clamp SST (A) in a vise. NOTICE: ...

Replacement
1. REPLACE GENERATOR DRIVE END FRAME BEARING (a) Remove the 4 screws and retainer plate from the drive end frame. (b) Using SST and a hammer, tap out the drive end frame bearing from the d ...

Other materials:

Removal
1. REMOVE BACK DOOR CENTER GARNISH (See page ET-18) 2. REMOVE POWER BACK DOOR ROD (See page ED- 220) 3. REMOVE BACK DOOR LH SIDE GARNISH 4. REMOVE BACK DOOR RH SIDE GARNISH 5. REMOVE BACK DOOR PULL STRAP (See page ED- 221) 6. REMOVE BACK DOOR TRIM BOARD ASSEMBLY 7. REMOVE LH BACK-UP LIGH ...

Access monitor result
(A) select the following menus on the intelligent tester: diagnosis, enhanced obdii, monitor info and monitor result. The monitor status appears after the component name. INCMP: The component has not been monitored yet. PASS: The component is functioning normally. FAIL: The component is ...

Reassembly
1. INSTALL LH REAR BUMPER SIDE RETAINER Install the LH rear bumper side retainer with the 3 screws. 2. INSTALL RH REAR BUMPER SIDE RETAINER Install the RH rear bumper side retainer with the 3 screws. 3. INSTALL REAR BUMPER REINFORCEMENT SUBASSEMBLY Install the rear bumper reinf ...

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