Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. Inspect generator clutch pulley

Inspect generator clutch pulley

(a) Hold the center of the pulley, and confirm that the outer ring turns counterclockwise and does not turn clockwise.

If the result is not as specified, replace the clutch pulley.

2. Remove generator drive end frame bearing

Remove generator drive end frame bearing

(a) Check that the bearing is not rough or worn.V

Ok: the bearing rotates smoothly.

If the bearing does not rotate smoothly, replace the bearing.

3. Inspect generator brush holder assembly

Inspect generator brush holder assembly

(a) Using vernier calipers, measure the length of the exposed brushes.

Standard exposed length: 9.5 to 11.5 mm (0.374 to 0.453 in.) Minimum exposed length: 4.5 mm (0.177 in.) If the exposed length is less than the minimum, replace the brush holder assembly.

4. INSPECT GENERATOR ROTOR ASSEMBLY

INSPECT GENERATOR ROTOR ASSEMBLY

(a) Check that the generator rotor bearing is not rough or worn.

If necessary, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(b) Check the generator rotor for an open circuit.

(1) Using an ohmmeter, measure the resistance between the slip rings.

Standard resistance

If the result is not as specified, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(c) Check the rotor for a short to ground.

(1) Using an ohmmeter, measure the resistance between the slip ring and rotor.

Standard resistance

If the result is not as specified, replace the generator rotor assembly.

INSPECT GENERATOR ROTOR ASSEMBLY

(d) Using vernier calipers, measure the slip ring diameter.

Standard diameter: 14.2 to 14.4 mm (0.559 to 0.567 in.) Minimum diameter: 14.0 mm (0.551 in.)

If the diameter is less than the minimum, replace the generator rotor assembly.

Disassembly
1. REMOVE GENERATOR CLUTCH PULLEY (A) using a screwdriver, remove the generator pulley cap. (b) Set SST (A) and (B). SST 09820-63020 (c) Clamp SST (A) in a vise. NOTICE: ...

Replacement
1. REPLACE GENERATOR DRIVE END FRAME BEARING (a) Remove the 4 screws and retainer plate from the drive end frame. (b) Using SST and a hammer, tap out the drive end frame bearing from the d ...

Other materials:

Installation
1. INSTALL VVT SENSOR (for Bank 2 Exhaust Side)  Install the VVT sensor with the bolt. Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)  Connect the VVT sensor connector. 2. INSTALL VVT SENSOR (for Bank 2 Intake Side)  Install the VVT sensor with the bolt. Torque: 10 N* ...

Disassembly
1. REMOVE RH SEAT REAR SEAT RECLINING COVER  Remove the 2 screws.  Remove the RH seat rear seat reclining cover by pulling it out in the arrow mark direction shown in the illustration. 2. REMOVE LH SEAT REAR SEAT RECLINING COVER  Remove the 2 screws.  R ...

Combination Meter ECU Communication Stop
DTC B1271 Combination Meter ECU Communication Stop DESCRIPTION DTC B1271 is output when communication between the combination meter and the multiplex network gateway ECU stops for more than 10 seconds. DTC No. DTC Detection Condition Trouble Area B1271 ...

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