Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL BRAKE ACTUATOR

NOTICE: Do not remove the hole plugs before connecting the brake tubes. New actuators are filled with brake fluid.

(a) Install the brake actuator assembly with the 2 nuts.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

2. INSTALL BRAKE ACTUATOR WITH BRACKET

INSTALL BRAKE ACTUATOR WITH BRACKET

(a) Install the actuator with bracket with the 3 bolts.

Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)

NOTICE: Be careful not to damage the brake tubes and wire harness.

INSTALL BRAKE ACTUATOR WITH BRACKET

(b) Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.

Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

(c) Connect the brake actuator connector.

3. INSTALL AIR CLEANER ASSEMBLY WITH HOSE

4. FILL RESERVOIR WITH BRAKE FLUID (See page BR- 3)

5. BLEED BRAKE MASTER CYLINDER SUBASSEMBLY (See page BR-3)

6. BLEED BRAKE LINE (See page BR-4)

7. BLEED BRAKE ACTUATOR (See page BR-4)

8. CHECK BRAKE FLUID LEAKAGE

9. CHECK FLUID LEVEL IN RESERVOIR (See page BR- 7)

10. CONNECT BATTERY NEGATIVE TERMINAL

11. PERFORM INITIALIZATION

12. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION

HINT: See page BC-70.

13. CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER

HINT: See page BC-178.

Removal
1. DRAIN BRAKE FLUID NOTICE: Wash brake fluid off immediately if it adheres to any painted surface. 2. DISCONNECT BATTERY NEGATIVE TERMINAL 3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE 4. REMOVE BRA ...

Brake actuator (w/o vsc)
Components ...

Other materials:

Diagnostic trouble code chart
1. DTCS FOR AIRBAG SYSTEM If a malfunction code is displayed during the DTC check, check the circuit listed for the code in the table below (Proceed to the page listed for that circuit). HINT:  When the SRS warning light remains on and the DTC output is the normal system code, a volta ...

Removal
1. REMOVE NO. 1 REAR SEAT OUTER BELT ASSEMBLY (for 8-Passenger) HINT: Refer to the instructions for disassembly of the rear No .1 seat assembly (for center seat). Remove the rear seatback board.  Remove the rear seat shoulder belt cover.  Remove the 2 bolts, 2 nuts and No. 1 re ...

On-vehicle inspection
1. INSPECT OCCUPANT CLASSIFICATION ECU (VEHICLE NOT INVOLVED IN COLLISION)  Perform a diagnostic system check. 2. INSPECT OCCUPANT CLASSIFICATION ECU (VEHICLE INVOLVED IN COLLISION)  Perform a diagnostic system check.  Even if the airbag was not deployed, check if there ...

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