Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL BRAKE ACTUATOR

NOTICE: Do not remove the hole plugs before connecting the brake tubes. New actuators are filled with brake fluid.

(a) Install the brake actuator assembly with the 2 nuts.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

2. INSTALL BRAKE ACTUATOR WITH BRACKET

INSTALL BRAKE ACTUATOR WITH BRACKET

(a) Install the actuator with bracket with the 3 bolts.

Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)

NOTICE: Be careful not to damage the brake tubes and wire harness.

INSTALL BRAKE ACTUATOR WITH BRACKET

(b) Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.

Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

(c) Connect the brake actuator connector.

3. INSTALL AIR CLEANER ASSEMBLY WITH HOSE

4. FILL RESERVOIR WITH BRAKE FLUID (See page BR- 3)

5. BLEED BRAKE MASTER CYLINDER SUBASSEMBLY (See page BR-3)

6. BLEED BRAKE LINE (See page BR-4)

7. BLEED BRAKE ACTUATOR (See page BR-4)

8. CHECK BRAKE FLUID LEAKAGE

9. CHECK FLUID LEVEL IN RESERVOIR (See page BR- 7)

10. CONNECT BATTERY NEGATIVE TERMINAL

11. PERFORM INITIALIZATION

12. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION

HINT: See page BC-70.

13. CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER

HINT: See page BC-178.

Removal
1. DRAIN BRAKE FLUID NOTICE: Wash brake fluid off immediately if it adheres to any painted surface. 2. DISCONNECT BATTERY NEGATIVE TERMINAL 3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE 4. REMOVE BRA ...

Brake actuator (w/o vsc)
Components ...

Other materials:

Installation
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Installing child restraints
Follow the child restraint system manufacturer’s instructions. Firmly secure child restraints to the rear seats using the LATCH anchors or a seat belt. Attach the top tether strap when installing a child restraint. The lap/shoulder belt can be used if your child restraint sy ...

How to proceed with troubleshooting
HINT: Troubleshoot in accordance with the procedures on the following pages. 1 VEHICLE BROUGHT TO WORKSHOP 2 CUSTOMER PROBLEM ANALYSIS CHECK AND SYMPTOM CHECK 3 PROBLEM SYMPTOMS TABLE When problem is not listed on problem symptoms table, proceed to A.  When problem is listed on pro ...

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