Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY

INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY

(a) Install the power steering gear assembly with the 2 bolts and nuts.

Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf)

2. CONNECT PRESSURE FEED TUBE ASSEMBLY

CONNECT PRESSURE FEED TUBE ASSEMBLY

(a) Connect the pressure feed tube assembly to the power steering gear assembly.

(b) Install the clip.

CONNECT PRESSURE FEED TUBE ASSEMBLY

(c) Using SST, connect the return tube assembly to the power steering gear assembly.

SST 09023-12701 Torque: 22.5 N*m (229 kgf*cm, 17 ft.*lbf)

HINT

CONNECT PRESSURE FEED TUBE ASSEMBLY

(d) Install the tube clamp with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

CONNECT PRESSURE FEED TUBE ASSEMBLY

(e) Install the tube clamp with the nut.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

3. INSTALL FRONT STABILIZER BRACKET NO.1 LH

INSTALL FRONT STABILIZER BRACKET NO.1 LH

(a) Install the stabilizer bracket No. 1 with the 2 bolts.

Torque: 17 N*m (173 kgf*cm, 12 ft.*lbf)

4. INSTALL FRONT STABILIZER BRACKET NO.1 RH

HINT: Perform the same procedure on the other side.

5. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

6. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT: Perform the same procedure on the other side.

7. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align matchmarks on the intermediate shaft assembly and power steering gear assembly.

(b) Install the bolt.

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(c) Install the dust cover.

HINT: Ensure that the springs are installed tightly.

8. INSTALL TIE ROD ASSEMBLY LH

9. INSTALL TIE ROD ASSEMBLY RH

HINT: Perform the same procedure on the other side.

10. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

11. INSPECT CENTER FRONT WHEEL

12. INSPECT STEERING WHEEL CENTER POINT

13. ADD POWER STEERING FLUID

14. BLEED POWER STEERING FLUID

HINT: (See page PS-6)

15. INSPECT FOR POWER STEERING FLUID LEAK

16. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (See page SP-4)

Reassembly
1. INSTALL RACK STEERING PISTON RING (a) Coat a new O-ring with power steering fluid and install it onto the power steering rack. (b) Expand a new rack steering piston ring with your fingers ...

Air conditioning
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Other materials:

Reassembly
1. INSTALL NO. 1 COOLER THERMISTOR (a) Install the No. 1 cooler thermistor as shown in the illustration. NOTICE: Be sure to insert the thermistor only once because reinserting it will not allow it to be firmly secured. When reusing the evaporator, insert the thermistor one row ne ...

Diagnosis system
1. CHECK DLC3 The ECU uses the ISO 15765-4 for communication protocol. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 15765-4 format. NOTICE: *: Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not ope ...

Cruise Main Indicator Light Circuit
DESCRIPTION  The ECM detects a cruise control switch signal and sends it to the combination meter through CAN and BEAN. Then the CRUISE main indicator light comes on.  The CRUISE main indicator light circuit uses CAN and BEAN for communication. If there is a malfunction in ...

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