Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY

INSTALL RACK & PINION POWER STEERING GEAR ASSEMBLY

(a) Install the power steering gear assembly with the 2 bolts and nuts.

Torque: 70 N*m (714 kgf*cm, 52 ft.*lbf)

2. CONNECT PRESSURE FEED TUBE ASSEMBLY

CONNECT PRESSURE FEED TUBE ASSEMBLY

(a) Connect the pressure feed tube assembly to the power steering gear assembly.

(b) Install the clip.

CONNECT PRESSURE FEED TUBE ASSEMBLY

(c) Using SST, connect the return tube assembly to the power steering gear assembly.

SST 09023-12701 Torque: 22.5 N*m (229 kgf*cm, 17 ft.*lbf)

HINT

CONNECT PRESSURE FEED TUBE ASSEMBLY

(d) Install the tube clamp with the bolt.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

CONNECT PRESSURE FEED TUBE ASSEMBLY

(e) Install the tube clamp with the nut.

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

3. INSTALL FRONT STABILIZER BRACKET NO.1 LH

INSTALL FRONT STABILIZER BRACKET NO.1 LH

(a) Install the stabilizer bracket No. 1 with the 2 bolts.

Torque: 17 N*m (173 kgf*cm, 12 ft.*lbf)

4. INSTALL FRONT STABILIZER BRACKET NO.1 RH

HINT: Perform the same procedure on the other side.

5. INSTALL FRONT STABILIZER LINK ASSEMBLY LH

6. INSTALL FRONT STABILIZER LINK ASSEMBLY RH

HINT: Perform the same procedure on the other side.

7. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align matchmarks on the intermediate shaft assembly and power steering gear assembly.

(b) Install the bolt.

Torque: 36 N*m (367 kgf*cm, 27 ft.*lbf)

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(c) Install the dust cover.

HINT: Ensure that the springs are installed tightly.

8. INSTALL TIE ROD ASSEMBLY LH

9. INSTALL TIE ROD ASSEMBLY RH

HINT: Perform the same procedure on the other side.

10. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

11. INSPECT CENTER FRONT WHEEL

12. INSPECT STEERING WHEEL CENTER POINT

13. ADD POWER STEERING FLUID

14. BLEED POWER STEERING FLUID

HINT: (See page PS-6)

15. INSPECT FOR POWER STEERING FLUID LEAK

16. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (See page SP-4)

Reassembly
1. INSTALL RACK STEERING PISTON RING (a) Coat a new O-ring with power steering fluid and install it onto the power steering rack. (b) Expand a new rack steering piston ring with your fingers ...

Air conditioning
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Other materials:

Installation
1. INSTALL TIRE PRESSURE WARNING RECEIVER ASSEMBLY (a) Connect the connector. (b) Install the tire pressure warning receiver assembly with the bolt. Torque: 5.0 N*m (51 kgf*cm, 44 in.*lbf) 2. INSTALL ROOF HEADLINING ASSEMBLY HINT: Refer to the instructions for INSTALLATION of the ROOF ...

Disassembly
1. INSPECT OIL PUMP ASSEMBLY HINT: (See page AX-234) 2. REMOVE CLUTCH DRUM OIL SEAL RING (a) Remove the 2 clutch drum oil seal rings. 3. REMOVE STATOR SHAFT ASSEMBLY (a) Using a "torx" socket (T30), remove the 11 bolts and stator shaft. 4. INSPECT CLEARANCE OF OIL PUMP ASSEMBLY ...

Reassembly
NOTICE: Before installation, coat the parts indicated by arrows with power steering fluid (See page PS-7). 1. INSTALL VANE PUMP HOUSING OIL SEAL (a) Coat a new vane pump housing oil seal lip with power steering fluid. (b) Using SST and a press, install the vane pump housing oil seal until i ...

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