Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. Install torque converter clutch assembly

Install torque converter clutch assembly

(a) Install the torque converter clutch to the automatic transaxle.

(b) Using vernier calipers and a straight edge, measure the dimension "A" between the transaxle fitting part of the engine and the converter fitting part of the drive plate (*1).

Install torque converter clutch assembly

(c) Using vernier calipers and a straight edge, measure the dimension "B" shown in the illustration and check that "B" is greater than "A" (measured in step (*1)).

Standard: A + 1 mm (0.03937 in.) or more

NOTICE: Remember to minus the thickness of the straight edge.

2. INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

(a) Install the automatic transaxle to the engine with the 10 bolts

Torque: Bolt A 64 N*m (650 kgf*cm, 47 ft.*lbf) Bolt B 46 N*m (470 kgf*cm, 34 ft.*lbf) Bolt C 43 N*m (439 kgf*cm, 32 ft.*lbf)

(b) Apply a few drops of adhesive to each of 2 threads on the tip of the 6 torque converter clutch mounting bolts.

Adhesive: Part No. 08833-00070, THREE BOND 1324 or equivalent

INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

(c) Install the 6 torque converter clutch mounting bolts.

Torque: 41 N*m (413 kgf*cm, 30 ft.*lbf)

NOTICE: First install the black colored bolt, and then the remaining 5 bolts.

INSTALL AUTOMATIC TRANSAXLE ASSEMBLY

(d) Install the flywheel housing under cover to the automatic transaxle with the 2 bolt.

Torque: 7.8 N*m (80 kgf*cm, 69 in.*lbf)

3. INSTALL ENGINE MOUNTING BRACKET FRONT

INSTALL ENGINE MOUNTING BRACKET FRONT

(a) Install the engine mounting bracket front to the automatic transaxle with the 3 bolts.

Torque: 64 N*m (653 kgf*cm, 47 ft.*lbf)

4. INSTALL TRANSMISSION OIL FILLER TUBE SUBASSEMBLY

(a) Coat a new O-ring with ATF, and install it to the transmission oil filler tube sub-assembly.

INSTALL TRANSMISSION OIL FILLER TUBE SUBASSEMBLY

(b) Install the transmission oil filler tube sub-assembly and bolt to the automatic transaxle.

Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf) (c) Connect the 2 clamps to the oil filler tube.

(d) Install the ATF level gauge.

5. INSTALL OIL COOLER INLET TUBE NO.1

(a) Temporarily install the oil cooler outlet tube No.1.

(b) Temporarily install the oil cooler inlet tube No.1.

INSTALL OIL COOLER INLET TUBE NO.1

(c) Install the oil cooler tube clamp and bolt.

Torque: 5.5 N*m (56 kgf*cm, 49 in.*lbf)

INSTALL OIL COOLER INLET TUBE NO.1

(d) Using SST and a wrench, tighten the oil cooler inlet tube No.1.

SST 09023-12701 Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)

6. INSTALL OIL COOLER OUTLET TUBE NO.1

(a) Using SST and a wrench, tighten the oil cooler outlet tube No.1.

SST 09023-12701 Torque: 34 N*m (347 kgf*cm, 25 ft.*lbf)

7. INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.1

INSTALL TRANSMISSION CONTROL CABLE BRACKET NO.1

(a) Install the control cable bracket No.1 with the 2 bolts.

Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)

8. CONNECT CONNECTORS

CONNECT CONNECTORS

(a) Connect the transmission wire connector.

(b) Connect the park/neutral position switch connector.

(c) Connect the 2 speed sensor connectors.

9. INSTALL STARTER ASSEMBLY

INSTALL STARTER ASSEMBLY

(a) Install the starter assembly with the 2 bolts (1).

Torque: 37 N*m (377 kgf*cm, 27 ft.*lbf) (b) Connect the connector (2).

(c) Connect the starter wire with the nut (3).

Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf)

10. CONNECT WIRE HARNESS

CONNECT WIRE HARNESS

(a) Connect the wire harness with the bolt.

Torque: 13 N*m (133 kgf*cm, 10 ft.*lbf)

11. INSTALL WIRE HARNESS CLAMP

INSTALL WIRE HARNESS CLAMP

(a) Install the 2 clamps and 3 bolts.

Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf) (b) Connect the wire harnesses to the clamps.

12. INSTALL TRANSMISSION CONTROL CABLE CLAMP

INSTALL TRANSMISSION CONTROL CABLE CLAMP

(a) Install the transmission control cable clamp with the bolt.

Torque: 12 N*m (122 kgf*cm, 9 ft.*lbf)

13. INSTALL FRONT DRIVE SHAFT ASSEMBLY LH

HINT: (See page DS-17)

14. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

HINT: (See page DS-17)

15. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE

HINT: (See page EM-44)

16. RESET MEMORY

HINT: (See page AX-16)

Removal
1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE HINT: (See page EM-26) 2. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH HINT: (See page DS-6) 3. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH HINT: (See page DS-6) 4. ...

Torque converter clutch and drive plate
Inspection 1. Inspect torque converter clutch assembly (a) Inspect the one-way clutch. (1) Set SST into the inner race of the one-way clutch. SST 09350-32014 (09351-32010) (2) Install SS ...

Other materials:

Removal
1. PRECAUTION CAUTION: Be sure to read "PRECAUTION" thoroughly before servicing. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for 90 seconds after disconnecting the cable to prevent the airbag working. 3. REMOVE STEERING WHEEL NO.3 COVER LOWER  Using a ...

DSP Error
DTC 63-78 DSP Error DESCRIPTION DTC No. DTC Detection Condition Trouble Area 63-78 An error occurs during the decode process (MP3 / WMA). - INSPECTION PROCEDURE HINT: After the inspection completed, clear the DTCs. NOTICE:  This ...

Reassembly
1. INSTALL LIGHT CONTROL ECU (DISCHARGE HEADLIGHT)  Install a new headlight leveling motor base packing.  Install the headlight leveling motor assembly as shown in the illustration. Connect the connector with the claw Install the light control ECU with the 2 ...

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