Toyota RAV4 manuals

Toyota Sienna Service Manual: Removal

1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

HINT: (See page EM-26)

2. REMOVE FRONT DRIVE SHAFT ASSEMBLY LH

HINT: (See page DS-6)

3. REMOVE FRONT DRIVE SHAFT ASSEMBLY RH

HINT: (See page DS-6)

4. REMOVE TRANSMISSION CONTROL CABLE CLAMP

(a) Remove the bolt and the transmission control cable clamp.

REMOVE TRANSMISSION CONTROL CABLE CLAMP

5. REMOVE WIRE HARNESS CLAMP

REMOVE WIRE HARNESS CLAMP

(a) Disconnect the wire harnesses from the clamp.

(b) Remove the 3 bolts and 2 clamps.

6. DISCONNECT WIRE HARNESS

DISCONNECT WIRE HARNESS

(a) Remove the bolt and disconnect the wire harness.

7. REMOVE STARTER ASSEMBLY

REMOVE STARTER ASSEMBLY

(a) Disconnect the connector (1).

(b) Remove the nut (2) and disconnect the starter wire.

(c) Remove the 2 bolts (3) and starter assembly.

8. DISCONNECT CONNECTORS

DISCONNECT CONNECTORS

(a) Disconnect the transmission wire connector.

(b) Disconnect the park/neutral position switch connector.

(c) Disconnect the 2 speed sensor connectors.

9. REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1

REMOVE TRANSMISSION CONTROL CABLE BRACKET NO.1

(a) Remove the bolt and automatic transmission oil cooler tube clamp.

(b) Remove the 2 bolts and transmission control cable bracket No.1.

10. REMOVE TRANSMISSION OIL FILLER TUBE SUBASSEMBLY

REMOVE TRANSMISSION OIL FILLER TUBE SUBASSEMBLY

(a) Remove the ATF level gauge.

(b) Disconnect the wire harnesses 2 clamps from the oil filler tube.

(c) Remove the 2 bolts and oil filler tube.

(d) Remove the O-ring from the oil filler tube.

11. REMOVE OIL COOLER INLET TUBE NO.1

REMOVE OIL COOLER INLET TUBE NO.1

(a) Using SST and a wrench, disconnect the oil cooler inlet tube No.1.

SST 09023-12701

12. REMOVE OIL COOLER OUTLET TUBE NO.1

(a) Using SST and a wrench, disconnect the oil cooler outlet tube No.1.

SST 09023-12701

13. REMOVE ENGINE MOUNTING BRACKET FRONT

REMOVE ENGINE MOUNTING BRACKET FRONT

(a) Remove the 3 bolts and engine mounting bracket front.

14. REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

(a) Remove the 2 bolts and flywheel housing under cover.

REMOVE AUTOMATIC TRANSAXLE ASSEMBLY

(b) Turn the crankshaft to gain access and remove the 6 bolts while holding the crankshaft pulley bolt with a wrench.

HINT: There will be one green colored bolt.

(c) Remove the 10 bolts.

(d) Separate and remove the automatic transaxle.

15. REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY

REMOVE TORQUE CONVERTER CLUTCH ASSEMBLY

16. INSPECT TORQUE CONVERTER CLUTCH ASSEMBLY

HINT: (See page AX-170)

Automatic transaxle assembly
Components ...

Installation
1. Install torque converter clutch assembly (a) Install the torque converter clutch to the automatic transaxle. (b) Using vernier calipers and a straight edge, measure the dimension "A& ...

Other materials:

Adjustment procedure
Second seat Tip-up seat (7-passenger models) Seat position adjustment lever Seatback angle adjustment lever Tip-up seat (8-passenger models) Seat position adjustment lever Seatback angle adjustment lever Ottoman seat Seat position adjustment ...

Adjustment
HINT: On the RH side, use the same procedures as on the LH side. Since a centering bolt is used as door hinge mounting bolts on the body side and the door side, the door cannot be adjusted with them on. Substitute a bolt with a washer for the centering bolt. 1. INSPECT BACK DOOR PAN ...

Repair
1. STEERING OFF CENTER REPAIR PROCEDURE (a) Inspect steering wheel off center. (1) Apply masking tape to the top center of the steering wheel and steering column upper cover. (2) Drive the vehicle in a straight line for 100 meters at a constant speed of 35 mph (56 km/ h), and hold the ...

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