Toyota RAV4 manuals

Toyota Sienna Service Manual: Removal

1. REMOVE ENGINE ASSEMBLY WITH TRANSAXLE

HINT: See page EM-26

2. SECURE ENGINE (See page EM-37) 3. REMOVE GENERATOR ASSEMBLY (See page CH-17) 4. REMOVE COMPRESSOR AND MAGNETIC CLUTCH (See page AC-227) 5. REMOVE NO. 1 ENGINE FRONT MOUNTING BRACKET LH (See page EM-42) 6. REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

REMOVE NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Remove the 2 bolts, 2 idler pulley cover plates and 2 idler pulley sub-assemblies.

7. REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

REMOVE V-RIBBED BELT TENSIONER ASSEMBLY

(a) Remove the 5 bolts and V-ribbed belt tensioner assembly.

8. REMOVE WATER PUMP PULLEY

REMOVE WATER PUMP PULLEY

(a) Using SST, hold the water pump pulley.

SST 09960-10010 (09962-01000, 09963-00700) (b) Remove the 4 bolts and water pump pulley.

9. REMOVE WATER INLET HOUSING

REMOVE WATER INLET HOUSING

(a) Disconnect the water hose.

(b) Remove the 2 bolts, nut and water inlet housing.

(c) Remove the water inlet housing gasket and water outlet pipe O-ring.

REMOVE WATER INLET HOUSING

10. REMOVE WATER PUMP ASSEMBLY

REMOVE WATER PUMP ASSEMBLY

(a) Remove the 16 bolts, water pump assembly and water pump gasket.

Water pump
COMPONENTS ...

Inspection
1. Inspect water pump assembly (a) Visually check the drain hole and air hole for coolant leakage. (b) Turn the pulley, and check that the water pump bearing moves smoothly and noiselessly. ...

Other materials:

CD Abnormal/ Excess Current/ Tray Insertion / Ejection Error/ CD Abnormal/ Excess Current/ Tray Insertion / Ejection Error
DTC 62-44 CD Abnormal DTC 62-48 Excess Current DTC 62-50 Tray Insertion / Ejection Error DTC 63-44 CD Abnormal DTC 63-48 Excess Current DTC 63-50 Tray Insertion / Ejection Error DESCRIPTION DTC No. DTC Detecting Condition Trouble Area 62-44 Operation error ...

Inspection
1. INSPECT TIRE PRESSURE WARNING RESET SWITCH (a) Remove the tire pressure warning reset switch. (b) Measure the resistance between terminals 1 and 2 of the tire pressure warning reset switch when the tire pressure warning switch is ON and OFF. Standard resistance If the result is not as ...

Handling of hose clamps
HANDLING OF HOSE CLAMPS (a) Before removing the hose, check the clamp position so that it can be reinstalled in the same position. (b) Replace any deformed or dented clamps with new ones. (c) When reusing a hose, attach the clamp on the clamp track portion of the hose. (d) For a s ...

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