Toyota Sienna Service Manual: How to proceed with troubleshooting
HINT: Troubleshoot in accordance with the procedures on the following pages.
1 VEHICLE BROUGHT TO WORKSHOP
2 CUSTOMER PROBLEM ANALYSIS CHECK AND SYMPTOM CHECK
3 INSPECT COMMUNICATION FUNCTION OF LARGE-SCALE MULTIPLEX COMMUNICATION SYSTEM (BEAN)
- Use the intelligent tester to check for normal function of the multiplex communication system.
- (ECU unconnected, communication line malfunctioning) Without code outputs, proceed to A.
- (ECU unconnected, communication line malfunctioning) With code outputs, proceed to B.
4 DTC CHECK
- Check for a diagnostic trouble code.
- Without code outputs, proceed to A.
- With code outputs, proceed to B.
5 PROBLEM SYMPTOMS TABLE
- When problem is not listed on problem symptoms table, proceed to A.
- When problem is listed on problem symptoms table, proceed to B.
6 PERFORM TROUBLESHOOTING ACCORDING TO MALFUNCTION SYMPTOM
- Data List / Active Test .
- Operation check .
- Inspection.
- Terminals of ECU
7 ADJUST, REPAIR OR REPLACE
8 RESET POWER BACK DOOR SYSTEM
9 CONFIRMATION TEST
END
Power back door system
PARTS LOCATION
...
Operation check
NOTICE: Inspection should be started after conforming that
the items listed in the "CUSTOMIZE PARAMETER" for the power back door system
have defaulted to the initial settings
1. CHECK ...
Other materials:
Torque converter clutch and drive plate
Inspection
1. Inspect torque converter clutch assembly
(a) Inspect the one-way clutch.
(1) Set SST into the inner race of the one-way
clutch.
SST 09350-32014 (09351-32010)
(2) Install SST so that it fits in the notch of the
converter hub and outer race of the one-way
clutch.
SST 0 ...
How to proceed with
troubleshooting
HINT:
*: Use the intelligent tester.
1 VEHICLE BROUGHT TO WORKSHOP
2 CUSTOMER PROBLEM ANALYSIS
Confirm problem symptoms
3 CHECK MULTIPLEX COMMUNICATION SYSTEM*
Check if the multiplex communication system DTC is
output.
HINT:
The center airbag sensor assembly of this system is
co ...
Inspection
1. INSPECT RUNOUT OF DIFFERENTIAL RING GEAR
(a) Using a dial gauge , check the runout of the ring
gear.
Maximum runout:
0.07 mm (0.0028 in.)
If the runout is greater than the maximum, replace
the ring gear with a new one.
2. INSPECT DIFFERENTIAL RING GEAR BACKLASH
(a) Using a dial gauge, ...
