Toyota Sienna Service Manual: Initialization
1. ZERO POINT CALIBRATION
NOTICE: Make sure that the front passenger seat is not occupied before performing the operation. HINT: Perform the zero point calibration and sensitivity check if any of the following conditions occur.
- The occupant classification ECU is replaced.
- Accessories (seatback tray and seat cover, etc.) are installed.
- The front passenger seat is removed from the vehicle.
- The passenger airbag ON/OFF indicator ("OFF") comes on when the front passenger seat is not occupied.
- The vehicle is brought to the workshop for repair due to an accident or a collision.
- Zero point calibration and sensitivity check procedures
HINT: Make sure that zero point calibration has finished normally, and then perform the sensitivity check.
- Adjust the seat position according to the table below.
- Connect the intelligent tester to the DLC3.
- Turn the ignition switch to the ON position.
- Perform the zero point calibration by following the prompts on the tester screen.
HINT: Refer to the intelligent tester operator's manual for further details
OK: "COMPLETE" is displayed.
- Perform the sensitivity check by following the prompts on the tester screen.
- Confirm that the beginning sensor reading is
within the standard range.
Standard value: -3.2 to 3.2 kg (-7 to 7 lb)
- Place a 30 kg (66.14 lb) weight (eg. a 30 kg (66.14 lb) of lead mass) onto the front passenger seat.
- Confirm that the sensitivity is within the standard range.
Standard value: 27 to 33 kg (59.52 to 72.75 lb)
HINT:
- When performing the sensitivity check, use a solid metal weight (the check result may not appear properly if a liquid weight is used).
- If the sensitivity deviates from the standard range, retighten the bolts of the front passenger seat taking care not to deform the seat rail. After performing this procedure, if the sensitivity is not within the standard range, replace the front seat assembly RH.
- If zero point calibration has not finished normally, replace the front seat assembly RH.
Problem symptoms table
HINT: Proceed to the troubleshooting for each circuit in the table below.
Occupant Classification System
|
Symptom |
Suspected area |
| The front passenger seat condition differs from the indication by the passenger airbag ON/OFF indicator (DTC is not output). | Trouble in Passenger Airbag ON/OFF Indicator |
How to proceed with
troubleshooting
The intelligent tester can be used in steps 4, 6, 8 and 9.
1 VEHICLE BROUGHT TO WORKSHOP
2 CUSTOMER PROBLEM ANALYSIS
3 PASSENGER AIRBAG ON/OFF INDICATOR CHECK
4 DTCs CHECK (Present and Past ...
Terminals of ECU
1. OCCUPANT CLASSIFICATION ECU
...
Other materials:
Data list
HINT:
Reading the DATA LIST displayed on an intelligent tester
enables values, including those of the switches, sensors,
and actuators, to be checked without removing any
parts. Reading the DATA LIST as the first step in
troubleshooting is one method to shorten diagnostic
time.
NOTICE: ...
Bottle holders
Front
Rear
When storing a bottle, close the cap.
The bottle may not be stored depending on its size or shape.
WARNING
Do not place anything other than a bottle in the bottle holders.
Other items may be thrown out of the holders in the event of an accident
...
Crankshaft Position Sensor
DESCRIPTION
The Crankshaft Position (CKP) sensor system consists of a CKP sensor plate
and a pickup coil. The
sensor plate has 34 teeth and is installed on the crankshaft. The pickup coil is
made of an iron core and a
magnet.
The sensor plate rotates as each tooth passes through the pi ...
