Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT PRELOAD

INSPECT PRELOAD

(a) Using SST(s) and a torque wrench, check the initial torque within the backlash range.

SST 09326-20011 Torque: 0.9 to 1.4 N*m (9 to 14 kgf*cm, 8.0 to 12.4 in.*lbf)

HINT: Use a torque wrench with a fulcrum length of 160 mm (6.30 in.).

(b) Using SST(s) and a torque wrench, check the initial torque while the driven pinion is in contact with the ring gear face.

SST 09326-20011 Torque: Preload +0.15 to 0.30 N*m (+1.6 to 3.1 kgf*cm, +1.3 to 2.7 in.*lbf)

HINT: Use a torque wrench with a fulcrum length of 160 mm (6.30 in.).

2. INSPECT DIFFERENTIAL RING GEAR BACKLASH

(a) Set the dial gauge perpendicular to the tooth face of the ring gear, fix the driven pinion and inspect the backlash while moving the gear.

INSPECT DIFFERENTIAL RING GEAR BACKLASH

Backlash: 0.10 to 0.15 mm (0.0039 to 0.0059 in.)

NOTICE: Inspect it at 3 points or more on the gear's periphery.

3. INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION

INSPECT TOOTH CONTACT BETWEEN RING GEAR AND DRIVE PINION

(a) Apply red lead primer thinly and uniformly to both faces of the ring gear and rotate several times.

NOTICE: Inspect the tooth contact on the ring gear at 4 places or more.

4. INSPECT RUNOUT OF TRANSFER RING GEAR MOUNTING CASE

INSPECT RUNOUT OF TRANSFER RING GEAR MOUNTING CASE

(a) Using a dial gauge check the transfer ring gear mounting case runout.

Maximum runout: 0.03 mm (0.0012 in.)

Disassembly
1. REMOVE TRANSFER COVER GASKET (a) Remove the transfer gasket from the transfer assembly. 2. REMOVE TRANSFER CASE BREATHER PLUG (a) Using a screwdriver and a hammer, remove the transfer ...

Reassembly
1. INSTALL TRANSFER DRIVEN PINION REAR BEARING (a) Using SST(s) and a press, install the transfer driven pinion rear bearing outer race to the transfer case. SST 09950-60010 (09951-00620), 09950-70 ...

Other materials:

Repair
1. STEERING OFF CENTER REPAIR PROCEDURE (a) Inspect steering wheel off center. (1) Apply masking tape to the top center of the steering wheel and steering column upper cover. (2) Drive the vehicle in a straight line for 100 meters at a constant speed of 35 mph (56 km/ h), and hold the ...

Door LOCK Position Circuit
DESCRIPTION This circuit detects the state of the door lock detection sensor and send it to the Multiplex network body ECU. WIRING DIAGRAM INSPECTION PROCEDURE 1 READ VALUE OF INTELLIGENT TESTER Connect the intelligent tester to DLC3.  Turn the ignition switch ON and push the i ...

Inspection
1. INSPECT HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) (a) Measure the resistance of the sensor. Standard resistance If the resistance is not as specified, replace the sensor. 2. INSPECT HEATED OXYGEN SENSOR (for Bank 2 Sensor 2) (a) Measure the resistance of the sensor. Standard r ...

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