Toyota Sienna Service Manual: Installation
1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH
(a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts.
Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)
HINT: Tighten the stud bolts in the order shown in the illustration.
(b) Install the compressor and magnetic clutch with the 2 bolts and the 2 nuts.
Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)
HINT: Tighten the bolts and nuts in the order shown in the illustration.
(c) Connect the 2 clamps and wire harness.
(d) Connect the connector.
2. INSTALL SUCTION HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
(c) Install the O-ring onto the suction hose subassembly.
(d) Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY
(a) Remove the attached vinyl tape from the hose.
(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.
Compressor oil: ND-OIL 8 or equivalent
(c) Install the O-ring onto the discharge hose subassembly.
(d) Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.
Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)
4. INSTALL RADIATOR AND FAN ASSEMBLY
(See page CO-39)
5. INSTALL V-RIBBED BELT (See page EM-7)
6. INSTALL FRONT FENDER APRON SEAL RH (See page EM-62)
7. INSTALL FRONT WHEEL RH
8. CHARGE WITH REFRIGERANT (See page AC-173)
9. WARM UP ENGINE
10. INSPECT FOR REFRIGERANT LEAK (See page AC- 173)
Reassembly
1. INSTALL MAGNETIC CLUTCH ASSEMBLY
(a) Install the magnetic clutch stator while aligning the
protrusion on the stator with the notch on the air
compressor assembly as shown in the illustration ...
Condenser
COMPONENTS
...
Other materials:
ECM
COMPONENTS
REMOVAL
1. REMOVE GLOVE COMPARTMENT DOOR ASSEMBLY
(a) Push the right side wall and then push the left wall
to release the stoppers.
(b) Pull the glove compartment door sub-assembly
rearward to remove it.
2. REMOVE NO. 2 INSTRUMENT PANEL BOX
(a) Disengage the 2 claws ...
Throttle / Pedal Position Sensor
HINT:
These DTCs relate to the Accelerator Pedal Position (APP) sensor.
DESCRIPTION
HINT:
This ETCS (Electronic Throttle Control System) does not use a throttle cable.
The Accelerator Pedal Position (APP) sensor is integrated with the accelerator
pedal bracket and has 2
sensor circuits ...
Disassembly
1. REMOVE REAR DIFFERENTIAL CARRIER COVER
(a) Remove the 8 bolts from the carrier cover.
(b) Using a brass bar and a hammer, separate the
carrier cover from rear differential carrier assembly.
(c) Remove the breather plug from the rear differential
carrier cover.
(d) Remove the bol ...