Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL COMPRESSOR AND MAGNETIC CLUTCH

INSTALL COMPRESSOR AND MAGNETIC CLUTCH

(a) Using a "TORX" socket wrench (E8), install the compressor and magnetic clutch with the 2 stud bolts.

Torque: 10 N*m (102 kgf*cm, 7.4 ft.*lbf)

HINT: Tighten the stud bolts in the order shown in the illustration.

INSTALL COMPRESSOR AND MAGNETIC CLUTCH

(b) Install the compressor and magnetic clutch with the 2 bolts and the 2 nuts.

Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)

HINT: Tighten the bolts and nuts in the order shown in the illustration.

(c) Connect the 2 clamps and wire harness.

(d) Connect the connector.

2. INSTALL SUCTION HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil: ND-OIL 8 or equivalent

(c) Install the O-ring onto the suction hose subassembly.

INSTALL SUCTION HOSE SUB-ASSEMBLY

(d) Install the suction hose sub-assembly onto the compressor and magnetic clutch with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

3. INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the hose.

(b) Apply sufficient compressor oil to a new O-ring and the fitting surface of the compressor and magnetic clutch.

Compressor oil: ND-OIL 8 or equivalent

INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(c) Install the O-ring onto the discharge hose subassembly.

(d) Install the discharge hose sub-assembly onto the compressor and magnetic clutch with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

4. INSTALL RADIATOR AND FAN ASSEMBLY

(See page CO-39)

5. INSTALL V-RIBBED BELT (See page EM-7)

6. INSTALL FRONT FENDER APRON SEAL RH (See page EM-62)

7. INSTALL FRONT WHEEL RH

8. CHARGE WITH REFRIGERANT (See page AC-173)

9. WARM UP ENGINE

10. INSPECT FOR REFRIGERANT LEAK (See page AC- 173)

Reassembly
1. INSTALL MAGNETIC CLUTCH ASSEMBLY (a) Install the magnetic clutch stator while aligning the protrusion on the stator with the notch on the air compressor assembly as shown in the illustration ...

Condenser
COMPONENTS ...

Other materials:

Aluminum wheel precautions
Use only Toyota wheel nuts and wrenches designed for use with your aluminum wheels. When rotating, repairing or changing your tires, check that the wheel nuts are still tight after driving 1000 miles (1600 km). Be careful not to damage the aluminum wheels when using tire chains. Use o ...

Typical DOT and Tire Identification Number (TIN)
DOT symbol* Tire Identification Number (TIN) Tire manufacturer’s identification mark Tire size code Manufacturer’s optional tire type code (3 or 4 letters) Manufacturing week Manufacturing year *: The DOT symbol certifies that the tire conforms to applicable Federal Mo ...

Removal
1. REMOVE FRONT WIPER ARM HEAD CAP  Using a small screwdriver, remove the 2 front wiper arm covers. HINT: Tape up the screwdriver tip before use. 2. REMOVE FR WIPER ARM RH  Operate the wiper, and stop the windshield wiper motor assembly to the automatic stop position. ...

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