Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. INSPECT PACK CLEARANCE OF FORWARD CLUTCH

HINT: (See page AX-242)

2. REMOVE FORWARD MULTIPLE DISC CLUTCH DISC

REMOVE FORWARD MULTIPLE DISC CLUTCH DISC

(a) Using a screwdriver, remove the snap ring.

REMOVE FORWARD MULTIPLE DISC CLUTCH DISC

(b) Remove the flange, 5 discs and 5 plates from the input shaft assembly.

3. REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Place SST on the spring retainer and compress the return spring with a press.

(b) Using a snap ring expander, remove the snap ring.

NOTICE:

REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

(c) Remove the clutch balancer from the input shaft.

REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

(d) Remove the forward clutch return spring from the input shaft.

4. REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

REMOVE FORWARD CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Place the forward clutch drum onto the oil pump.

(b) Holding the forward clutch piston by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the oil pump to remove the forward clutch piston.

HINT:

When the piston cannot be removed as it is slanted, blow air again with the protruding side pushed, or remove the piston using the needle nose pliers with vinyl tape on the tip.

5. REMOVE INPUT SHAFT OIL SEAL RING

REMOVE INPUT SHAFT OIL SEAL RING

(a) Remove the input shaft oil seal ring from the input shaft.

Forward clutch
Components ...

Inspection
1. INSPECT PACK CLEARANCE OF FORWARD CLUTCH (a) Install the forward clutch on the oil pump. NOTICE: Be careful not to damage the oil seal ring of oil pump. b) Using a dial indicator, measure ...

Other materials:

Installation
1. INSTALL REAR SEAT 3 POINT TYPE BELT ASSEMBLY (for 8-Passenger) HINT: Refer to the instructions for reassembly of the rear No. 1 seat assembly (for center seat).  Install the rear seat 3 point type belt assembly with the bolt. Torque: 42 N*m (430 kgf*cm, 31 ft.*lbf) 2. INSTALL ...

Disposal
HINT: When scrapping a vehicle equipped with the SRS or disposing of the steering pad, be sure to deploy the airbag first in accordance with the procedure described below. If any abnormality occurs with airbag deployment, contact the SERVICE DEPT. of TOYOTA MOTOR SALES, U.S.A., INC. CAUTION: ...

Removal
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See page EM-28) 2. REMOVE NO. 1 ENGINE UNDER COVER (See page EM-26) 3. DRAIN ENGINE COOLANT (See page CO-6) 4. REMOVE FRONT WHEEL RH 5. REMOVE FRONT FENDER APRON SEAL RH 6. REMOVE V-RIBBED BELT (See page EM-6) 7. DISCONNECT NO. 2 RADIATOR HOSE (a) Di ...

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