Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. INSPECT PACK CLEARANCE OF REVERSE CLUTCH

HINT: (See page AX-249)

2. INSPECT PACK CLEARANCE OF DIRECT CLUTCH AND OVERDRIVE CLUTCH

HINT: (See page AX-249)

3. REMOVE DIRECT MULTIPLE DISC CLUTCH DISC

REMOVE DIRECT MULTIPLE DISC CLUTCH DISC

(a) Using a screwdriver, remove the snap ring from the intermediate shaft.

REMOVE DIRECT MULTIPLE DISC CLUTCH DISC

(b) Remove the flange, 3 discs, 3 plates and cushion plate from the intermediate shaft.

4. REMOVE OVERDRIVE DIRECT CLUTCH DISC

REMOVE OVERDRIVE DIRECT CLUTCH DISC

(a) Using a screwdriver, remove the snap ring from the intermediate shaft.

(b) Remove the flange, 4 discs and 4 plates from the intermediate shaft.

5. REMOVE OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

REMOVE OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Place SST on the clutch balancer and compress the spring with a press.

SST 09387-00020

(b) Using a snap ring expander, remove the snap ring from the direct clutch drum.

NOTICE:

REMOVE OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

REMOVE OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(c) Remove the clutch balancer from the direct clutch drum.

REMOVE OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(d) Remove the overdrive clutch return spring from the direct clutch drum.

6. REMOVE OVERDRIVE DIRECT CLUTCH PISTON

REMOVE OVERDRIVE DIRECT CLUTCH PISTON

(a) Install the intermediate shaft on the transaxle rear cover.

(b) Holding the direct clutch piston with your hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle rear cover to remove the direct clutch piston.

7. REMOVE OVERDRIVE DIRECT CLUTCH DRUM SUBASSEMBLY

REMOVE OVERDRIVE DIRECT CLUTCH DRUM SUBASSEMBLY

(a) Holding the direct clutch drum by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle rear cover to remove the direct clutch drum.

8. REMOVE OVERDRIVE DIRECT CLUTCH O-RING

 REMOVE OVERDRIVE DIRECT CLUTCH O-RING

(a) Using a screwdriver, remove the O-ring from the direct clutch drum.

Direct clutch
Components ...

Inspection
1. Inspect pack clearance of reverse clutch (A) install the intermediate shaft and needle roller bearing onto the transaxle rear cover. (B) using a dial indicator, measure the reverse clutch ...

Other materials:

Installation
1. INSTALL REAR DIFFERENTIAL DRIVE PINION BEARING SPACER (a) Install a new bearing spacer. 2. INSTALL REAR DRIVE PINION FRONT TAPERED ROLLER BEARING (a) Install the tapered roller bearing. 3. INSTALL REAR DIFFERENTIAL DRIVE PINION OIL SLINGER (a) Install the oil slinger, as shown in the i ...

Installation
1. INSTALL REAR NO. 1 SEAT ASSEMBLY CENTER  Place the seat in the cabin. NOTICE: Be careful not to damage the body.  Install the rear seat.  Install the seat belt anchor plate with the bolt. Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)  Install the headrest.   ...

Diagnosis system
1. CHECK DLC3  The vehicle's ECU uses ISO 15765-4 for communication protocol. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 15765-4 format. NOTICE: *: Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not ...

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