Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. INSPECT PACK CLEARANCE OF REVERSE CLUTCH

HINT: (See page AX-249)

2. INSPECT PACK CLEARANCE OF DIRECT CLUTCH AND OVERDRIVE CLUTCH

HINT: (See page AX-249)

3. REMOVE DIRECT MULTIPLE DISC CLUTCH DISC

REMOVE DIRECT MULTIPLE DISC CLUTCH DISC

(a) Using a screwdriver, remove the snap ring from the intermediate shaft.

REMOVE DIRECT MULTIPLE DISC CLUTCH DISC

(b) Remove the flange, 3 discs, 3 plates and cushion plate from the intermediate shaft.

4. REMOVE OVERDRIVE DIRECT CLUTCH DISC

REMOVE OVERDRIVE DIRECT CLUTCH DISC

(a) Using a screwdriver, remove the snap ring from the intermediate shaft.

(b) Remove the flange, 4 discs and 4 plates from the intermediate shaft.

5. REMOVE OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

REMOVE OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(a) Place SST on the clutch balancer and compress the spring with a press.

SST 09387-00020

(b) Using a snap ring expander, remove the snap ring from the direct clutch drum.

NOTICE:

REMOVE OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

REMOVE OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(c) Remove the clutch balancer from the direct clutch drum.

REMOVE OVERDRIVE CLUTCH RETURN SPRING SUB-ASSEMBLY

(d) Remove the overdrive clutch return spring from the direct clutch drum.

6. REMOVE OVERDRIVE DIRECT CLUTCH PISTON

REMOVE OVERDRIVE DIRECT CLUTCH PISTON

(a) Install the intermediate shaft on the transaxle rear cover.

(b) Holding the direct clutch piston with your hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle rear cover to remove the direct clutch piston.

7. REMOVE OVERDRIVE DIRECT CLUTCH DRUM SUBASSEMBLY

REMOVE OVERDRIVE DIRECT CLUTCH DRUM SUBASSEMBLY

(a) Holding the direct clutch drum by hand, apply compressed air (392 kPa, 4.0 kgf/cm2, 57 psi) to the transaxle rear cover to remove the direct clutch drum.

8. REMOVE OVERDRIVE DIRECT CLUTCH O-RING

 REMOVE OVERDRIVE DIRECT CLUTCH O-RING

(a) Using a screwdriver, remove the O-ring from the direct clutch drum.

Direct clutch
Components ...

Inspection
1. Inspect pack clearance of reverse clutch (A) install the intermediate shaft and needle roller bearing onto the transaxle rear cover. (B) using a dial indicator, measure the reverse clutch ...

Other materials:

Installation
HINT: Install the RH side by the same procedure as the LH side. 1. INSTALL FRONT DISC BRAKE CYLINDER SLIDE BUSH (a) Apply the lithium soap base glycol grease to a new front disc brake cylinder slide bush. (b) Install the cylinder slide bush to the bottom side of the front disc brake cyli ...

Driver Side Seat Belt Warning Light does not Operate
DESCRIPTION When turning the ignition switch to the ON position, the combination meter assembly communicates with the supplemental restraint system by the multiplex communication system. Unless the driver side seat belt is fastened, the combination meter assembly will turn on the seat belt ...

Master cylinder pressure sensor check (when using intelligent tester)
(a) Leave the vehicle in a stationary condition and release the brake pedal for 1 second or more, and quickly depress the brake pedal with a force of 98 N (10 kgf, 22 lbf) or more for 1 second or more. (b) Check the ABS warning light stays on for 3 seconds HINT: Ensure that the ABS warni ...

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