Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

(a) Using a screwdriver, remove the 2 rear drive shaft inboard joint boot clamps as shown in the illustration.

2. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT

(a) Separate the rear drive shaft inboard joint boot from the inboard joint assembly.

3. REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(a) Put matchmarks on the inboard joint assembly and outboard joint shaft.

NOTICE: Do not use a punch for the marks.

(b) Pull out the inboard joint assembly.

NOTICE: Be careful not to drop the balls.

REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(c) Place matchmarks on the outboard joint shaft, inner race and cage.

NOTICE: Do not punch the marks.

(d) Remove the 6 bolts.

(e) Slide the cage toward outboard joint.

REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(f) Using a snap ring expander, remove the snap ring.

REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(g) Using a brass bar and hammer, remove the inner race.

(h) Remove the cage.

(i) Remove the inboard joint boot, inboard joint boot clamp and inboard joint boot No. 2 clamp.

4. REMOVE REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

REMOVE REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

(a) Using pliers, remove the 2 rear drive shaft outboard joint boot clamps as shown in the illustration.

5. REMOVE REAR DRIVE SHAFT OUTBOARD JOINT BOOT

(a) Remove the outboard joint boot from the outboard joint shaft.

(b) Remove the old grease from the outboard joint.

NOTICE: Do not disassemble the outboard joint.

Removal
1. REMOVE REAR WHEEL 2. REMOVE TAIL EXHAUST PIPE ASSEMBLY (See page EX-8) 3. SEPARATE REAR SPEED SENSOR (a) Remove the bolt and the speed sensor from the axle carrier. NOTICE: Be careful not ...

Inspection
1. INSPECT REAR DRIVE SHAFT ASSEMBLY LH (a) Check that there is no remarkable play in the radial direction of the outboard joint. (b) Check that the inboard joint slides smoothly in the thru ...

Other materials:

Installation
1. INSTALL REAR NO. 1 SEAT ASSEMBLY CENTER  Place the seat in the cabin. NOTICE: Be careful not to damage the body.  Install the rear seat.  Install the seat belt anchor plate with the bolt. Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)  Install the headrest.   ...

Reassembly
1. INSTALL UNDERDRIVE CLUTCH DRUM O-RING (a) Coat a new O-ring with ATF, and install it to the underdrive clutch drum. NOTICE: Make sure that the O-ring is not twisted or pinched. 2. INSTALL UNDERDRIVE CLUTCH PISTON SET (a) Coat the underdrive clutch piston with ATF, and install it t ...

Installation
1. INSTALL SEAT MEMORY SWITCH 2. INSTALL FRONT DOOR TRIM BOARD SUBASSEMBLY LH 3. INSTALL POWER WINDOW REGULATOR MASTER SWITCH ASSEMBLY 4. INSTALL FRONT DOOR INSIDE HANDLE BEZEL PLUG LH 5. INSTALL FRONT DOOR LOWER FRAME BRACKET GARNISH LH  Engage the 4 claws to install the seat me ...

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