Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT CLAMP

(a) Using a screwdriver, remove the 2 rear drive shaft inboard joint boot clamps as shown in the illustration.

2. SEPARATE REAR DRIVE SHAFT INBOARD JOINT BOOT

(a) Separate the rear drive shaft inboard joint boot from the inboard joint assembly.

3. REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(a) Put matchmarks on the inboard joint assembly and outboard joint shaft.

NOTICE: Do not use a punch for the marks.

(b) Pull out the inboard joint assembly.

NOTICE: Be careful not to drop the balls.

REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(c) Place matchmarks on the outboard joint shaft, inner race and cage.

NOTICE: Do not punch the marks.

(d) Remove the 6 bolts.

(e) Slide the cage toward outboard joint.

REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(f) Using a snap ring expander, remove the snap ring.

REMOVE REAR DRIVE SHAFT INBOARD JOINT ASSEMBLY

(g) Using a brass bar and hammer, remove the inner race.

(h) Remove the cage.

(i) Remove the inboard joint boot, inboard joint boot clamp and inboard joint boot No. 2 clamp.

4. REMOVE REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

REMOVE REAR DRIVE SHAFT OUTBOARD JOINT BOOT CLAMP

(a) Using pliers, remove the 2 rear drive shaft outboard joint boot clamps as shown in the illustration.

5. REMOVE REAR DRIVE SHAFT OUTBOARD JOINT BOOT

(a) Remove the outboard joint boot from the outboard joint shaft.

(b) Remove the old grease from the outboard joint.

NOTICE: Do not disassemble the outboard joint.

Removal
1. REMOVE REAR WHEEL 2. REMOVE TAIL EXHAUST PIPE ASSEMBLY (See page EX-8) 3. SEPARATE REAR SPEED SENSOR (a) Remove the bolt and the speed sensor from the axle carrier. NOTICE: Be careful not ...

Inspection
1. INSPECT REAR DRIVE SHAFT ASSEMBLY LH (a) Check that there is no remarkable play in the radial direction of the outboard joint. (b) Check that the inboard joint slides smoothly in the thru ...

Other materials:

Problem symptoms table
HINT: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Replace p ...

Installation
1. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL (a) Using SST, install a new transfer RH bearing retainer oil seal to the transfer case at the position as show in the illustration. SST 09223-46011 NOTICE: Do not install the oil seal obliquely (b) Apply small amount of MP grease to the oi ...

On-vehicle inspection
1. INSPECT FUEL CUT RPM (a) Increase the engine speed to at least 3500 rpm. (b) Use a sound scope to check for injector operating sounds. (c) Check that when the throttle lever is released, injector operating sounds stop momentarily (at 2500 rpm) and then resume (at 1400 rpm). Standard ...

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