Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL BRAKE ACTUATOR

INSTALL BRAKE ACTUATOR

(a) Install the brake actuator assembly with the 2 nuts.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

2. INSTALL BRAKE ACTUATOR WITH BRACKET

(a) Install the actuator with bracket with the 3 bolts.

Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)

NOTICE: Be careful not to damage the brake tubes and wire harness.

INSTALL BRAKE ACTUATOR WITH BRACKET

(b) Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.

Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

(c) Connect the brake actuator connector assembly.

3. INSTALL AIR CLEANER ASSEMBLY WITH HOSE

4. FILL RESERVOIR WITH BRAKE FLUID (See page BR- 3)

5. BLEED BRAKE MASTER CYLINDER SUBASSEMBLY (See page BR-3)

6. BLEED BRAKE LINE (See page BR-4)

7. CHECK BRAKE FLUID LEAKAGE

8. CHECK FLUID LEVEL IN RESERVOIR (See page BR- 7)

9. CONNECT BATTERY NEGATIVE TERMINAL

10. PERFORM INITIALIZATION

11. CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER

HINT: See page BC-183.

Removal
1. DRAIN BRAKE FLUID NOTICE: Wash brake fluid off immediately if it adheres to any painted surface. 2. DISCONNECT BATTERY NEGATIVE TERMINAL 3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE 4. REMOVE BRA ...

Other materials:

DTC check / clear
1. CHECK DTC (USING INTELLIGENT TESTER)  Checking DTCs. Connect the intelligent tester to the DLC3.  Turn the ignition switch ON.  Read DTCs by following the prompts on the tester screen. HINT: Refer to the intelligent tester operator's manual for further deta ...

Definition of terms
Terms Definitions Monitor Description Description of what ECM monitors and how to detect malfunctions (monitoring purpose and details). Related DTCs A group of diagnostic trouble codes that are output by ECM based on the same malfunction detection lo ...

Removal
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for 90 seconds after disconnecting the cable to prevent the airbag working. 2. REMOVE FRONT SEAT ASSEMBLY HINT:  Refer to the instructions for removal of the front seat assembly (for flat type).  Refer to the in ...

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