Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL BRAKE ACTUATOR

INSTALL BRAKE ACTUATOR

(a) Install the brake actuator assembly with the 2 nuts.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

2. INSTALL BRAKE ACTUATOR WITH BRACKET

(a) Install the actuator with bracket with the 3 bolts.

Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)

NOTICE: Be careful not to damage the brake tubes and wire harness.

INSTALL BRAKE ACTUATOR WITH BRACKET

(b) Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.

Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

(c) Connect the brake actuator connector assembly.

3. INSTALL AIR CLEANER ASSEMBLY WITH HOSE

4. FILL RESERVOIR WITH BRAKE FLUID (See page BR- 3)

5. BLEED BRAKE MASTER CYLINDER SUBASSEMBLY (See page BR-3)

6. BLEED BRAKE LINE (See page BR-4)

7. CHECK BRAKE FLUID LEAKAGE

8. CHECK FLUID LEVEL IN RESERVOIR (See page BR- 7)

9. CONNECT BATTERY NEGATIVE TERMINAL

10. PERFORM INITIALIZATION

11. CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER

HINT: See page BC-183.

Removal
1. DRAIN BRAKE FLUID NOTICE: Wash brake fluid off immediately if it adheres to any painted surface. 2. DISCONNECT BATTERY NEGATIVE TERMINAL 3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE 4. REMOVE BRA ...

Other materials:

Installation
1. INSTALL PARKING BRAKE CABLE ASSEMBLY NO.3 (a) Install the parking brake cable LH guide to the parking brake cable assembly No. 3. (b) Connect the parking brake cable No. 3 to the parking brake cable equalizer. (c) Install the parking brake cable No. 3 with the 3 bolts and button. T ...

Removal
1. REMOVE FRONT WHEEL 2. REMOVE FRONT AXLE HUB LH NUT HINT: (See page AH-4) SST 09930-00010 3. SEPARATE SPEED SENSOR FRONT LH HINT: (See page AH-4) 4. SEPARATE FRONT DISC BRAKE CALIPER ASSEMBLY LH HINT: (See page AH-4) 5. REMOVE FRONT DISC 6. SEPARATE TIE ROD ASSEMBLY LH HINT: (See pa ...

Data list / active test
1. DATA LIST HINT: Using the DATA LIST displayed on the intelligent tester, you can read the value of the switch, sensor, actuator, etc. without parts removal. Reading the DATA LIST as the first step of troubleshooting is one way to shorten the labor time. Connect the intelligent tester to ...

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