Toyota Sienna Service Manual: Removal

Toyota Sienna Service Manual / Brake control / Brake actuator (w/o vsc) / Removal

1. DRAIN BRAKE FLUID

NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.

2. DISCONNECT BATTERY NEGATIVE TERMINAL

3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE

4. REMOVE BRAKE ACTUATOR WITH BRACKET

REMOVE BRAKE ACTUATOR WITH BRACKET

(a) Release the latch of the brake actuator connector to disconnect the connector (b) Using SST, disconnect the 6 brake tubes from the actuator with bracket.

SST 09023-00101

REMOVE BRAKE ACTUATOR WITH BRACKET

(d) Remove the 3 bolts and the actuator with bracket.

NOTICE: Be careful not to damage the brake tubes and wire harness.

5. REMOVE BRAKE ACTUATOR

(a) Remove the 2 nuts and the brake actuator assembly from the brake actuator bracket.

On-vehicle inspection

1. CONNECT INTELLIGENT TESTER (a) Connect the intelligent tester to the DLC3. (b) Start the engine and run at idle. (c) Select the ACTIVE TEST mode on the intelligent tester. HINT: Pleas ...

Installation

1. INSTALL BRAKE ACTUATOR (a) Install the brake actuator assembly with the 2 nuts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 2. INSTALL BRAKE ACTUATOR WITH BRACKET (a) Install the actuator wit ...

Other materials:

Emergency flashers
The emergency flashers are used to warn other drivers when the vehicle has to be stopped in the road due to a breakdown, etc. Press the switch. All the turn signal lights will flash. To turn them off, press the switch once again. Emergency flashers If the emergency flashers are used f ...

Disassembly
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY (a) Using soft jaws on the vise, hold the brake master cylinder in a vise through aluminum plates. (b) Using a screwdriver, remove the O-ring. (c) Using SST, remove the brake tube from the brake master cylinder. SST 09023 ...

Reassembly
1. INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY (a) Apply lithium soap base glycol grease to the 2 brake master cylinder union grommets and install them to the brake master less reservoir tank cylinder subassembly. (b) Using a pin punch (φ 5 mm) and hammer, install the ...