Toyota Sienna Service Manual: Removal

Toyota Sienna Service Manual / Brake control / Brake actuator (w/o vsc) / Removal

1. DRAIN BRAKE FLUID

NOTICE: Wash brake fluid off immediately if it adheres to any painted surface.

2. DISCONNECT BATTERY NEGATIVE TERMINAL

3. REMOVE AIR CLEANER ASSEMBLY WITH HOSE

4. REMOVE BRAKE ACTUATOR WITH BRACKET

REMOVE BRAKE ACTUATOR WITH BRACKET

(a) Release the latch of the brake actuator connector to disconnect the connector (b) Using SST, disconnect the 6 brake tubes from the actuator with bracket.

SST 09023-00101

REMOVE BRAKE ACTUATOR WITH BRACKET

(d) Remove the 3 bolts and the actuator with bracket.

NOTICE: Be careful not to damage the brake tubes and wire harness.

5. REMOVE BRAKE ACTUATOR

(a) Remove the 2 nuts and the brake actuator assembly from the brake actuator bracket.

On-vehicle inspection

1. CONNECT INTELLIGENT TESTER (a) Connect the intelligent tester to the DLC3. (b) Start the engine and run at idle. (c) Select the ACTIVE TEST mode on the intelligent tester. HINT: Pleas ...

Installation

1. INSTALL BRAKE ACTUATOR (a) Install the brake actuator assembly with the 2 nuts. Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf) 2. INSTALL BRAKE ACTUATOR WITH BRACKET (a) Install the actuator wit ...

Other materials:

Reassembly
1. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY (a) Install the heater radiator unit sub-assembly to the air conditioning blower assembly. (b) Install the 2 O-rings to the heater water valve assembly. (c) Install the 3 screws and the heater water valve assembly. (d) Install the 2 s ...

Initialization procedure
(a) Make sure that the ignition switch is off. (b) Connect the intelligent tester to the DLC3. (c) Turn the ignition switch to the ON position. (d) Select "TIREPRESS" by following the prompts displayed on the intelligent tester. (e) Press the tire pressure warning reset sw ...

Removal
1. REMOVE OUTSIDE MOULDING Put protective tape around the outside moulding. Using a heat light, heat the moulding between 40 to 60 C (104 to 140 F). NOTICE: Do not heat the moulding excessively. Tie both piano wire ends to a wooden block or a similar object. Cut off the tape by ...