Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL COOLER CONDENSER CORE

(a) Install the cooler condenser core with the 2 screws.

Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

HINT: If the condenser is replaced with a new one, add compressor oil to the new condenser.

INSTALL COOLER CONDENSER CORE

Capacity: 40 cc (1.4 fl.oz.) Compressor oil: ND-OIL 8 or equivalent

2. INSTALL NO. 1 RADIATOR SUPPORT (See page CO- 40)

3. INSTALL RADIATOR SUPPORT CUSHION (See page CO-41)

INSTALL RADIATOR SUPPORT CUSHION (See page CO-41)

4. CONNECT NO. 2 OIL COOLER OUTLET TUBE SUBASSEMBLY

(a) Install the No. 2 oil cooler outlet tube sub-assembly with the 2 bolts.

Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)

5. INSTALL UPPER RADIATOR SUPPORT SUBASSEMBLY (See page CO-42)

6. CONNECT COOLING FAN ECU (See page CO-42)

7. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY (See page CO-43)

8. INSTALL HOOD LOCK ASSEMBLY (See page CO-43)

9. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR (See page CO-44)

10. INSTALL NO. 1 AIR CLEANER INLET (See page EM- 59)

11. INSTALL COOLER REFRIGERANT LIQUID PIPE A

(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser core.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

Compressor oil: ND-OIL 8 or equivalent

(c) Install the O-ring on the cooler refrigerant liquid pipe A.

(d) Install the cooler refrigerant liquid pipe A on the cooler condenser core with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)

 INSTALL COOLER REFRIGERANT LIQUID PIPE A

12. INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser core.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

Compressor oil: ND-OIL 8 or equivalent

INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(c) Install the O-ring on the discharge hose subassembly.

(d) Install the discharge hose sub-assembly on the cooler condenser core with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)

13. INSTALL FRONT BUMPER ASSEMBLY (See page ET- 9)

14. INSTALL NO. 2 AIR CLEANER INLET (See page EM- 60)

15. CHARGE WITH REFRIGERANT (See page AC-173)

16. WARM UP ENGINE

17. INSPECT FOR REFRIGERANT LEAK (See page AC- 173)

18. VEHICLE PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) (See page LI-82)

19. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) (See page LI-83)

20. FOG LIGHT AIMING INSPECTION (w/ Fog Light) (See page LI-84)

21. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) (See page LI-85)

Reassembly
1. INSTALL COOLER DRYER (a) Using needle nose pliers, install the cooler dryer. (b) Install a new O-ring on the cap. (c) Sufficiently apply compressor oil to the fitting surfaces of the ...

Room temperature sensor
On-vehicle inspection 1. INSPECT A/C ROOM TEMPERATURE SENSOR (a) Remove the A/C room temperature sensor. (b) Measure the resistance according to the value(s) in the table below. Standard re ...

Other materials:

Reassembly
1. INSTALL CENTER SUPPORT BEARING ASSEMBLY NO.1 (a) Set the center support bearing assembly No. 1 (front) to the intermediate shaft, as shown in the illustration. (b) Install a new washer to the intermediate shaft. NOTICE: Be sure to install the bearing in the correct direction. (c ...

Oxygen Sensor Heater Control Circuit
HINT: Sensor 2 refers to the sensor mounted behind the Three-Way Catalytic Converter (TWC) and located furthest from the engine assembly. DESCRIPTION Refer to DTC P0136 (See page ES-160). HINT: When any of these DTCs are set, the ECM enters fail-safe mode. The ECM turns off the Heated ...

Light Sensor Circuit Malfunction
DTC B1244 Light Sensor Circuit Malfunction DESCRIPTION This DTC is output when failure in the light sensor circuit is detected. DTC No. DTC Detection Condition Trouble Area B1244 Malfunction of automatic light control sensor Open or short of a ...

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