Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL COOLER CONDENSER CORE

(a) Install the cooler condenser core with the 2 screws.

Torque: 3.9 N*m (40 kgf*cm, 35 in.*lbf)

HINT: If the condenser is replaced with a new one, add compressor oil to the new condenser.

INSTALL COOLER CONDENSER CORE

Capacity: 40 cc (1.4 fl.oz.) Compressor oil: ND-OIL 8 or equivalent

2. INSTALL NO. 1 RADIATOR SUPPORT (See page CO- 40)

3. INSTALL RADIATOR SUPPORT CUSHION (See page CO-41)

INSTALL RADIATOR SUPPORT CUSHION (See page CO-41)

4. CONNECT NO. 2 OIL COOLER OUTLET TUBE SUBASSEMBLY

(a) Install the No. 2 oil cooler outlet tube sub-assembly with the 2 bolts.

Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)

5. INSTALL UPPER RADIATOR SUPPORT SUBASSEMBLY (See page CO-42)

6. CONNECT COOLING FAN ECU (See page CO-42)

7. INSTALL HOOD LOCK SUPPORT SUB-ASSEMBLY (See page CO-43)

8. INSTALL HOOD LOCK ASSEMBLY (See page CO-43)

9. INSTALL HOOD LOCK RELEASE LEVER PROTECTOR (See page CO-44)

10. INSTALL NO. 1 AIR CLEANER INLET (See page EM- 59)

11. INSTALL COOLER REFRIGERANT LIQUID PIPE A

(a) Remove the attached vinyl tape from the pipe and the connecting part of the cooler condenser core.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the pipe joint.

Compressor oil: ND-OIL 8 or equivalent

(c) Install the O-ring on the cooler refrigerant liquid pipe A.

(d) Install the cooler refrigerant liquid pipe A on the cooler condenser core with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)

 INSTALL COOLER REFRIGERANT LIQUID PIPE A

12. INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(a) Remove the attached vinyl tape from the tube and the connecting part of the cooler condenser core.

(b) Sufficiently apply compressor oil to a new O-ring and the fitting surface of the hose joint.

Compressor oil: ND-OIL 8 or equivalent

INSTALL DISCHARGE HOSE SUB-ASSEMBLY

(c) Install the O-ring on the discharge hose subassembly.

(d) Install the discharge hose sub-assembly on the cooler condenser core with the bolt.

Torque: 5.4 N*m (55 kgf*cm, 47 in.*lbf)

13. INSTALL FRONT BUMPER ASSEMBLY (See page ET- 9)

14. INSTALL NO. 2 AIR CLEANER INLET (See page EM- 60)

15. CHARGE WITH REFRIGERANT (See page AC-173)

16. WARM UP ENGINE

17. INSPECT FOR REFRIGERANT LEAK (See page AC- 173)

18. VEHICLE PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) (See page LI-82)

19. PREPARATION FOR FOG LIGHT AIMING (w/ Fog Light) (See page LI-83)

20. FOG LIGHT AIMING INSPECTION (w/ Fog Light) (See page LI-84)

21. FOG LIGHT AIMING ADJUSTMENT (w/ Fog Light) (See page LI-85)

Reassembly
1. INSTALL COOLER DRYER (a) Using needle nose pliers, install the cooler dryer. (b) Install a new O-ring on the cap. (c) Sufficiently apply compressor oil to the fitting surfaces of the ...

Room temperature sensor
On-vehicle inspection 1. INSPECT A/C ROOM TEMPERATURE SENSOR (a) Remove the A/C room temperature sensor. (b) Measure the resistance according to the value(s) in the table below. Standard re ...

Other materials:

Adjustment
HINT: On the RH side, use the same procedures as on the LH side. 1. INSPECT SLIDE DOOR PANEL SUB-ASSEMBLY LH Check that the clearance is within the standard range. Standard 2. ADJUST SLIDE DOOR PANEL SUB-ASSEMBLY LH Using the SST, horizontally and vertically adjust the do ...

Removal
1. REMOVE BATTERY 2. REMOVE AIR CLEANER ASSEMBLY HINT: (See page EM-26) 3. REMOVE SPEED SENSOR (NT SENSOR) (a) Disconnect the speed sensor connector. (b) Remove the bolt and speed sensor. 4. REMOVE SPEED SENSOR (NC SENSOR) (a) Disconnect the speed sensor connector. (b) Remove th ...

Disassembly
1. REMOVE FRONT DIFFERENTIAL RING GEAR (a) Place the match-marks on the ring gear and differential case. (b) Remove the 16 bolts. (c) Using a plastic hammer, tap ring gear to remove it from the case. 2. REMOVE FRONT DIFFERENTIAL SIDE GEAR (a) Remove the differential LH case fr ...

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