Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL

INSTALL TRANSFER RH BEARING RETAINER OIL SEAL

(a) Using SST, install a new transfer RH bearing retainer oil seal to the transfer case at the position as show in the illustration.

SST 09223-46011

NOTICE: Do not install the oil seal obliquely

(b) Apply small amount of MP grease to the oil seal lip.

2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

HINT: (See page DS-17)

3. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

4. ADD AUTOMATIC TRANSAXLE FLUID

5. INSTALL TRANSFER DRAIN PLUG

(a) Install the transfer drain plug with a new drain gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

6. INSTALL NO. 1 TRANSFER CASE PLUG

(a) Add oil up 0 to 5 mm (0 to 0.20 in.) below the lower side of the plug hole.

Oil amount : 0.9 L (0.95 US qts, 0.71 lmp.qts)

HINT: When adding oil, pour it slowly.

(b) Install the No. 1 transfer case plug with a new No. 1 gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

7. CHECK FOR EXHAUST GAS LEAK

8. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (See page SP-4)

9. CHECK ABS SPEED SENSOR SIGNAL

HINT: (See page BC-3)

Removal
1. DRAIN AUTOMATIC TRANSAXLE FLUID (See page AX-131) 2. REMOVE NO. 1 TRANSFER CASE PLUG (See page TF-8) 3. REMOVE TRANSFER DRAIN PLUG (a) Remove the transfer drain plug, gasket and bleed the dra ...

Transfer assembly
COMPONENTS ...

Other materials:

EVAP System
RELATED DTCS If any EVAP system DTCs are set, the malfunctioning area can be determined using the table below. NOTICE: If the 0.02 inch reference pressure difference between the first and second checks is greater than the specification, the DTCs corresponding to the reference pressur ...

Diagnostic trouble code chart
If a trouble code is displayed during the DTCs check (sensor check), check the circuit listed for the code in the table below (Proceed to the page given for that circuit). AIR CONDITIONING SYSTEM HINT: *1: If the cabin temperature is approximately -18.6°C (- 3.7°F) or lo ...

Removal
1. REMOVE REAR WHEEL 2. REMOVE SKID CONTROL SENSOR WIRE (for 2WD) (a) Disconnect the skid control sensor connector. (b) Remove the bolt and disconnect the bracket from the rear axle beam assembly. HINT: Separate the RH side by the same procedures as the LH side. 3. SEPARATE SPEED SENSO ...

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