Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL TRANSFER RH BEARING RETAINER OIL SEAL

INSTALL TRANSFER RH BEARING RETAINER OIL SEAL

(a) Using SST, install a new transfer RH bearing retainer oil seal to the transfer case at the position as show in the illustration.

SST 09223-46011

NOTICE: Do not install the oil seal obliquely

(b) Apply small amount of MP grease to the oil seal lip.

2. INSTALL FRONT DRIVE SHAFT ASSEMBLY RH

HINT: (See page DS-17)

3. INSTALL FRONT WHEEL Torque: 103 N*m (1,050 kgf*cm, 76 ft.*lbf)

4. ADD AUTOMATIC TRANSAXLE FLUID

5. INSTALL TRANSFER DRAIN PLUG

(a) Install the transfer drain plug with a new drain gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

6. INSTALL NO. 1 TRANSFER CASE PLUG

(a) Add oil up 0 to 5 mm (0 to 0.20 in.) below the lower side of the plug hole.

Oil amount : 0.9 L (0.95 US qts, 0.71 lmp.qts)

HINT: When adding oil, pour it slowly.

(b) Install the No. 1 transfer case plug with a new No. 1 gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

7. CHECK FOR EXHAUST GAS LEAK

8. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (See page SP-4)

9. CHECK ABS SPEED SENSOR SIGNAL

HINT: (See page BC-3)

Removal
1. DRAIN AUTOMATIC TRANSAXLE FLUID (See page AX-131) 2. REMOVE NO. 1 TRANSFER CASE PLUG (See page TF-8) 3. REMOVE TRANSFER DRAIN PLUG (a) Remove the transfer drain plug, gasket and bleed the dra ...

Transfer assembly
COMPONENTS ...

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Removal
1. REMOVE FRONT EXHAUST PIPE ASSEMBLY HINT: (See page EX-8) 2. REMOVE PROPELLER WITH CENTER BEARING SHAFT ASSEMBLY HINT: (See page PR-3) 3. REMOVE REAR DIFFERENTIAL FILLER PLUG (a) Using a hexagon wrench (10 mm), remove the filler plug and gasket. 4. REMOVE REAR DIFFERENTIAL DRAIN PLUG (a ...

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