Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL TRANSFER ASSEMBLY

INSTALL TRANSFER ASSEMBLY

(a) Apply sealant 1281 to the transaxle assembly and transfer assembly in continuous beaded from of 1.2 mm diameter as shown in the illustration.

NOTICE:

INSTALL TRANSFER ASSEMBLY

(b) Install the transfer assembly to the transaxle assembly with the 2 bolts and 6 nuts.

Torque: 69 N*m (700 kgf*cm, 51 ft.*lbf)

NOTICE:

2. INSTALL AUTOMATIC TRANSMISSION WITH TRANSFER

HINT: (See page AX-167)

3. INSTALL ENGINE AND TRANSAXLE

HINT: (See page EM-44)

4. INSTALL TRANSFER DRAIN PLUG

(a) Install the transfer drain plug with a new drain gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

5. INSTALL NO. 2 TRANSFER CASE PLUG

 INSTALL NO. 2 TRANSFER CASE PLUG

(a) Install the No. 2 transfer case plug with a new No. 2 gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

6. INSTALL NO. 1 TRANSFER CASE PLUG

(a) Add oil up to 0 to 5 mm below the lower side of the plug hole.

Oil quantity: 0.9 L (0.95 US qts, 0.71 lmp. qts)

HINT: When adding oil, pour it slowly.

(b) Install the No. 1 transfer case plug with a new No. 1 gasket.

Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf)

7. INSPECT AND ADJUST FRONT WHEEL ALIGNMENT

HINT: (See page SP-4)

8. CHECK ABS SPEED SENSOR SIGNAL

HINT: (See page BC-3)

Removal
1. REMOVE ENGINE AND TRANSAXLE HINT: (See page EM-26) 2. REMOVE AUTOMATIC TRANSMISSION WITH TRANSFER HINT: (See page AX-164) 3. REMOVE NO. 1 TRANSFER CASE PLUG (a) Remove the No. 1 transfe ...

Transfer unit
COMPONENTS ...

Other materials:

ECM / PCM Processor
DTC P0606 ECM / PCM Processor DESCRIPTION The ECM continuously monitors its internal processors (CPUs), A/F sensor transistors and heated oxygen sensor (HO2S) transistors. This self-check ensures that the ECM is functioning properly. These are diagnosed by internal "mirroring" of t ...

Master cylinder pressure sensor check (when using intelligent tester)
(a) Leave the vehicle in a stationary condition and release the brake pedal for 1 second or more, and quickly depress the brake pedal with a force of 98 N (10 kgf, 22 lbf) or more for 1 second or more. (b) Check the ABS warning light stays on for 3 seconds HINT: Ensure that the ABS warni ...

Data list / active test
1. DATA LIST HINT: Using the intelligent tester to read the DATA LIST allows the values or states of switches, sensor, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered ...

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