Toyota Sienna Service Manual: Removal

Toyota Sienna Service Manual / Transfer / Transfer assembly / Removal

1. REMOVE ENGINE AND TRANSAXLE

HINT: (See page EM-26)

2. REMOVE AUTOMATIC TRANSMISSION WITH TRANSFER

HINT: (See page AX-164)

3. REMOVE NO. 1 TRANSFER CASE PLUG

REMOVE NO. 1 TRANSFER CASE PLUG

(a) Remove the No. 1 transfer case plug.

(b) Remove the No. 1 gasket from the transfer case No.

1 plug.

4. REMOVE NO. 2 TRANSFER CASE PLUG

(a) Remove the No. 2 transfer case plug.

(b) Remove the No. 2 gasket from the No. 2 transfer case plug.

5. REMOVE TRANSFER DRAIN PLUG

(a) Remove the transfer drain plug and bleed the oil.

(b) Remove the drain gasket from the transfer drain plug.

6. REMOVE TRANSFER ASSEMBLY

REMOVE TRANSFER ASSEMBLY

(a) Remove the 2 bolts and 6 bolts.

(b) Using a plastic hammer, remove the transfer assembly from the transaxle assembly.

NOTICE:

Remove the transfer assembly from the transaxle assembly without tilting it.
When removing the transfer assembly, do not hold onto the oil seal parts on both sides of the assembly.

Installation

1. INSTALL TRANSFER ASSEMBLY (a) Apply sealant 1281 to the transaxle assembly and transfer assembly in continuous beaded from of 1.2 mm diameter as shown in the illustration. NOTICE: Wipe ...

Other materials:

Driving the vehicle
The following procedures should be observed to ensure safe driving: Starting the engine Driving With the brake pedal depressed, shift the shift lever to D. Release the parking brake. Gradually release the brake pedal and gently depress the accelerator pedal to accelerate the vehicle. ...

Inspection
1. INSPECT PARK/NEUTRAL POSITION SWITCH ASSEMBLY OPERATION (a) Apply the parking brake and turn the ignition switch to the ON position. (b) Depress the brake pedal and check that the engine starts only when the shift lever is in the N or P position and the engine does not start when the shift ...

Reassembly
1. Install lower radiator tank (a) After checking that there are no foreign objects in the lock plate groove, install a new O-ring without twisting it. HINT: When cleaning the lock plate groove, lightly rub it with sandpaper without scratching it. (b) Tap the lock plate with a plastic ...