Toyota Sienna Service Manual: Removal

Toyota Sienna Service Manual / Transfer / Transfer assembly / Removal

1. REMOVE ENGINE AND TRANSAXLE

HINT: (See page EM-26)

2. REMOVE AUTOMATIC TRANSMISSION WITH TRANSFER

HINT: (See page AX-164)

3. REMOVE NO. 1 TRANSFER CASE PLUG

REMOVE NO. 1 TRANSFER CASE PLUG

(a) Remove the No. 1 transfer case plug.

(b) Remove the No. 1 gasket from the transfer case No.

1 plug.

4. REMOVE NO. 2 TRANSFER CASE PLUG

(a) Remove the No. 2 transfer case plug.

(b) Remove the No. 2 gasket from the No. 2 transfer case plug.

5. REMOVE TRANSFER DRAIN PLUG

(a) Remove the transfer drain plug and bleed the oil.

(b) Remove the drain gasket from the transfer drain plug.

6. REMOVE TRANSFER ASSEMBLY

REMOVE TRANSFER ASSEMBLY

(a) Remove the 2 bolts and 6 bolts.

(b) Using a plastic hammer, remove the transfer assembly from the transaxle assembly.

NOTICE:

Remove the transfer assembly from the transaxle assembly without tilting it.
When removing the transfer assembly, do not hold onto the oil seal parts on both sides of the assembly.

Installation

1. INSTALL TRANSFER ASSEMBLY (a) Apply sealant 1281 to the transaxle assembly and transfer assembly in continuous beaded from of 1.2 mm diameter as shown in the illustration. NOTICE: Wipe ...

Other materials:

System check
HINT: Performing a SYSTEM CHECK enables the system, which consists of the multiple actuators, to be operated without removing any parts. In addition, it can show whether or not any DTCs are set, and can detect potential malfunctions in the system. The SYSTEM CHECK can be performed with an inte ...

Capacity and distribution
Cargo capacity depends on the total weight of the occupants. (Cargo capacity) = (Total load capacity) - (Total weight of occupants) Steps for Determining Correct Load Limit Locate the statement “The combined weight of occupants and cargo should never exceed XXX kg or XXX lbs.” on your ...

On-vehicle inspection
1. CHECK RADIATOR RESERVOIR CAP SUBASSEMBLY a) Measure the valve opening pressure. (1) If there are water stains or foreign matter on rubber packings 1, 2 or 3, clean the part(s) with water and finger scouring. (2) Check that rubber packings 1, 2 and 3 are not deformed, cracked or swol ...