Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

(a) Apply lithium soap base glycol grease to the 2 brake master cylinder union grommets and install them to the brake master less reservoir tank cylinder subassembly.

(b) Using a pin punch (φ 5 mm) and hammer, install the master cylinder union with the pin.

(c) Install the 2 new O-rings.

(d) Install the brake master less reservoir tank cylinder sub-assembly with the 2 nuts and, 2 bolts.

Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)

INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

NOTICE: When the diameter converting unit and master cylinder are connected, install the No. 3 piston with no looseness.

INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

(e) Using SST, install the brake tube to the brake master cylinder.

SST 09023-00101 Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

(f) Install the new O-ring.

Disassembly
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY (a) Using soft jaws on the vise, hold the brake master cylinder in a vise through aluminum plates. (b) Using a screwdriver, re ...

Installation
1. INSTALL BRAKE MASTER CYLINDER (a) Install the brake master cylinder with the 2 nuts. Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) (b) Slide the clip and connect the brake master cylinder reserv ...

Other materials:

Removal
HINT: On the RH side, use the same procedures as on the LH side. 1. REMOVE REAR NO. 1 SEAT ASSEMBLY LH HINT:  Captain seat type:  Center seat type: 2. REMOVE REAR DOOR WEATHERSTRIP LH 3. REMOVE ROPE HOOK ASSEMBLY 4. REMOVE BACK DOOR SCUFF PLATE 5. REMOVE ROOF HEADLINING GA ...

Operation check
1. INPUT SIGNAL CHECK  Connect the intelligent tester to the DLC3.  Check the cruise control main switch using the DATA LIST function in the intelligent tester (ONOFF, CANCEL, - (COAST)/SET, + (ACCEL)/RES (RESUME), and MODE). 2. INSPECT MODE SWITCH  Turn the ...

Freeze frame data
1. FREEZE FRAME DATA (a) The vehicle (sensor) status, stored during ABS and/ or VSC operation or at the time of an error code detection, can be displayed by the intelligent tester. (b) Only one record of freeze frame data is stored and the freeze frame data generated during ABS and/or VSC op ...

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