Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

(a) Apply lithium soap base glycol grease to the 2 brake master cylinder union grommets and install them to the brake master less reservoir tank cylinder subassembly.

(b) Using a pin punch (φ 5 mm) and hammer, install the master cylinder union with the pin.

(c) Install the 2 new O-rings.

(d) Install the brake master less reservoir tank cylinder sub-assembly with the 2 nuts and, 2 bolts.

Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf)

INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

NOTICE: When the diameter converting unit and master cylinder are connected, install the No. 3 piston with no looseness.

INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY

(e) Using SST, install the brake tube to the brake master cylinder.

SST 09023-00101 Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

(f) Install the new O-ring.

Disassembly
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY (a) Using soft jaws on the vise, hold the brake master cylinder in a vise through aluminum plates. (b) Using a screwdriver, re ...

Installation
1. INSTALL BRAKE MASTER CYLINDER (a) Install the brake master cylinder with the 2 nuts. Torque: 13 N*m (130 kgf*cm, 9 ft.*lbf) (b) Slide the clip and connect the brake master cylinder reserv ...

Other materials:

Diagnosis system
1. CHECK DLC3  The vehicle uses ISO 15765-4 communication protocol. The terminal arrangement of the DLC3 complies with SAE 1962 and matched the ISO 15765-4 format. If the result is not as specified, the DLC3 may have a malfunction. Repair or replace the harness and connecto ...

Pressure Control Solenoid "C" Performance (Shift Solenoid Valve SL3)
SYSTEM DESCRIPTION The ECM uses signals from the vehicle speed sensor to detect the actual gear position (1st, 2nd, 3rd, 4th or 5th gear). Then the ECM compares the actual gear with the shift schedule in the ECM memory to detect mechanical troubles of the shift solenoid valves and valve bo ...

Initialization
1. ZERO POINT CALIBRATION NOTICE: Make sure that the front passenger seat is not occupied before performing the operation. HINT: Perform the zero point calibration and sensitivity check if any of the following conditions occur.  The occupant classification ECU is replaced.  Acc ...

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