Toyota Sienna Service Manual: Disassembly
1. REMOVE BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY
(a) Using soft jaws on the vise, hold the brake master cylinder in a vise through aluminum plates.
(b) Using a screwdriver, remove the O-ring.
(c) Using SST, remove the brake tube from the brake master cylinder.
SST 09023-00101
(d) Remove the 2 nuts, 2 bolts and brake master less reservoir tank cylinder sub-assembly.
NOTICE:
- Pay due attention so as not to drop the No. 3 piston from the diameter converting unit. (if the No. 3 piston drops, it cannot be reused.)
- Pay due attention so as not to drop the No. 1 piston from the plunger master cylinder. (if the No. 1 piston drops, it cannot be reused.)
(e) Using a screwdriver, remove the 2 O-rings.
(f) Using a pin punch (φ 5 mm) and hammer, remove the pin.
(g) Remove the brake master cylinder union and 2 brake master cylinder union grommets.
Removal
NOTICE:
Do not adjust the brake booster push rod.
Do not change the combination of the diameter
converting unit and brake.
1. DRAIN BRAKE FLUID
NOTICE:
Wash the brake fluid off immediatel ...
Reassembly
1. INSTALL BRAKE MASTER LESS RESERVOIR TANK CYLINDER SUB-ASSEMBLY
(a) Apply lithium soap base glycol grease to the 2 brake
master cylinder union grommets and install them to
the brake master less r ...
Other materials:
Dtc check / clear
1. DTC CHECK/CLEAR (WHEN USING INTELLIGENT TESTER):
(a) DTC check
(1) Connect the intelligent tester to the DLC3.
(2) Turn the ignition switch to the ON position.
(3) Read the DTCs following the prompts on the
tester screen.
(b) DTC clear
(1) Connect the intelligent tester to the DLC3 ...
Installation
1. INSTALL THROTTLE BODY
(a) Install a new throttle body gasket to the intake air
surge tank.
(b) Install the throttle body with the 4 bolts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
(c) Connect the 2 water by-pass hoses.
(d) Connect the throttle body connector and clamp.
2. INSTA ...
Vehicle Speed Sensor Malfunction
DTC P0500 Vehicle Speed Sensor Malfunction
DTC P0503 Vehicle Speed Sensor "A" Intermittent / Erratic /
High
DESCRIPTION
The cruise control system uses the same vehicle speed signal that is sent to the
ECM for the SFI system.
If DTC P0500 is detected, perform the diagnosis using th ...
