Toyota Sienna Service Manual: Reassembly
1. Install lower radiator tank
(a) After checking that there are no foreign objects in the lock plate groove, install a new O-ring without twisting it.
HINT: When cleaning the lock plate groove, lightly rub it with sandpaper without scratching it.
(b) Tap the lock plate with a plastic-faced hammer so that there is no gap between the lock plate and the tank.
| NOTICE: Do not tap the areas protruding around the pipes, brackets or tank ribs. |
(c) Install the punch assembly to the overhaul handle, inserting it in the hole in part A as shown in the illustration.
SST 09230-01010 (09231-01010, 09231-01020), 09231-14010
(d) While gripping the handle, adjust the stopper bolt so that dimension B is as specified below.
Dimension B: 8.8 mm (0.347 in.)
(e) Lightly press SST against the lock plate in the order shown in the illustration. After repeating this procedure a few times, fully crimp the lock plate by squeezing the handle until stopped by the stopper bolt.
SST 09230-01010 (09231-01010, 09231-01020), 09231-14010
NOTICE:
|
(f) Check the lock plate height A after completing the crimping.
Standard plate height A: 8.8 mm (0.347 in.)
If the height is not as specified, readjust the stopper bolt of the handle and crimp the lock plate again.
2. INSTALL UPPER RADIATOR TANK
HINT: The installation procedure for the upper radiator tank is the same as that for the lower radiator tank.
3. INSTALL DRAIN PLUG
(a) Install a new O-ring to the drain plug.
(b) Install a new O-ring to the air drain plug.
(c) Install the drain plug and air drain plug.
4. INSPECT FOR WATER LEAK
(a) Plug the inlet and outlet pipes of the radiator with SST.
SST 09230-01010 (09231-00030, 09231-00060) (b) Using a radiator cap tester, apply pressure to the radiator.
Standard test pressure: 177 kPa (1.8 kgf/cm2, 26 psi) (c) Submerge the radiator in water.
(d) Inspect for leak.
HINT: On radiators with resin tanks, there is clearance between the tank and lock plate where a minute amount of air will remain, giving the appearance of an air leak when the radiator is submerged in water.
Therefore, before doing the water leak test, first swish the radiator around in the water until all air bubbles disappear.
5. INSTALL RADIATOR WATER INLET
(a) Install the radiator water inlet with the 2 bolts.
Torque: 7.1 N*m (72 kgf*cm, 63 in.*lbf)
Inspection
1. INSPECT LOCK PLATE FOR DAMAGE
(a) Inspect the lock plate for damage.
HINT:
Reassembly of a deformed tank will be
impossible. Therefore, first correct the shape of
the lock plate groov ...
Installation
1. Connect inlet sub-assembly
(a) Connect the inlet hose to the radiator.
(b) Install the inlet sub-assembly to the radiator with the
bolt.
Torque: 7.1 N*m (72 kgf*cm, 63 in.*lbf)V
2. Ins ...
Other materials:
Radar Sensor Malfunction
DTC P1570 Radar Sensor Malfunction
DESCRIPTION
The laser sensor emits laser beams towards an object in front and measures
the distance and direction of
the object by receiving the beam reflections. Based on the reflections, the
sensor calculates the difference
in speed between your own vehic ...
High mounted stop light assembly
COMPONENTS
REMOVAL
1. REMOVE BACK DOOR GARNISH CENTER (w/ Rear Spoiler)
2. REMOVE REAR SPOILER COVER (w/ Rear Spoiler)
3. REMOVE CENTER STOP LIGHT ASSEMBLY
w/o Rear spoiler:
Disconnect the connector and remove the 2
screws and the center stop light assembly.
...
Problem symptoms table
HINT:
Proceed to the troubleshooting for each circuit in the table
below.
Occupant Classification System
Symptom
Suspected area
The front passenger seat condition differs from the
indication by the passenger airbag ON/OFF indicator
(DTC is not output).
Trouble ...
