Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL NO. 1 COOLER THERMISTOR

INSTALL NO. 1 COOLER THERMISTOR

(a) Install the No. 1 cooler thermistor as shown in the illustration.

NOTICE:

 INSTALL NO. 1 COOLER THERMISTOR

(b) Install the 11 screws.

 INSTALL NO. 1 COOLER THERMISTOR

(c) Install the 2 screws.

(d) Engage the clamp.

2. INSTALL NO. 1 AIR DUCT

INSTALL NO. 1 AIR DUCT

(a) Engage the 4 claws and install the No. 1 air duct.

3. INSTALL NO. 4 AIR CONDITIONING RADIATOR BRACKET

 INSTALL NO. 4 AIR CONDITIONING RADIATOR BRACKET

4. INSTALL NO. 1 AIR CONDITIONING RADIATOR BRACKET

INSTALL NO. 1 AIR CONDITIONING RADIATOR BRACKET

(a) Install the No. 1 air conditioning radiator bracket with the 3 screws.

5. INSTALL NO. 2 AIR CONDITIONING RADIATOR BRACKET

 INSTALL NO. 2 AIR CONDITIONING RADIATOR BRACKET

(a) Install the No. 2 air conditioning radiator bracket with the 2 screws.

6. INSTALL COOLER EXPANSION VALVE

INSTALL COOLER EXPANSION VALVE

(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the No. 1 cooler evaporator sub-assembly.

Compressor oil: ND-OIL 8 or equivalent

NSTALL COOLER EXPANSION VALVE

(b) Install the cooler expansion valve to the No. 1 cooler evaporator sub-assembly.

7. INSTALL AIR CONDITIONING TUBE ASSEMBLY

INSTALL AIR CONDITIONING TUBE ASSEMBLY

(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioning tube assembly.

Compressor oil: ND-OIL 8 or equivalent

(b) Install the 2 O-rings on the air conditioning tube assembly.

(c) Using a hexagon wrench 4.0 mm (0.15 in.), install the air conditioning tube assembly with the 2 hexagon bolts.

Torque: 3.5 N*m (35 kgf*cm, 30 in.*lbf)

8. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Install the heater radiator unit sub-assembly to the air conditioning radiator assembly.

9. INSTALL NO. 3 AIR CONDITIONING RADIATOR BRACKET

INSTALL NO. 3 AIR CONDITIONING RADIATOR BRACKET

(a) Install the No. 3 air conditioning radiator bracket with the screw.

10. INSTALL NO. 1 HEATER CLAMP

INSTALL NO. 1 HEATER CLAMP

(a) Engage the 4 claws and install the No. 1 heater clamp.

11. INSTALL NO. 2 AIRMIX DAMPER SERVO SUBASSEMBLY (for Automatic Air Conditioning System)

INSTALL NO. 2 AIRMIX DAMPER SERVO SUBASSEMBLY (for Automatic Air Conditioning System)

(a) Install the No. 2 airmix damper servo sub-assembly with the 3 screws.

12. INSTALL AIRMIX DAMPER SERVO SUB-ASSEMBLY

INSTALL AIRMIX DAMPER SERVO SUB-ASSEMBLY

(a) Install the airmix damper servo sub-assembly with the 3 screws.

13. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY

INSTALL MODE DAMPER SERVO SUB-ASSEMBLY

(a) Install the mode damper servo sub-assembly with the 3 screws.

14. INSTALL BLOWER ASSEMBLY

INSTALL BLOWER ASSEMBLY

(a) Install the blower assembly with the 2 screws.

Disassembly
1. REMOVE BLOWER ASSEMBLY (a) Remove the 2 screws and the blower assembly. 2. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY (a) Remove the 3 screws and the mode damper servo sub-assembly. 3. REMO ...

Installation
1. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT ASSEMBLY (a) Engage the 2 claws. (b) Temporarily tighten the air conditioning unit assembly with the nut. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf ...

Other materials:

Solar Sensor Circuit (Passenger Side)
DTC B1421/21 Solar Sensor Circuit (Passenger Side) DESCRIPTION The solar sensor, which is installed on the upper side of the instrument panel, detects sunlight and controls the air conditioning in AUTO mode. The output voltage from the solar sensor varies according to the amount of sunli ...

Installation
1. INSTALL REAR AXLE HUB & BEARING ASSEMBLY LH (a) Install the hub & Bearing assembly LH with the 4 bolts. Torque: 56 N*m (571 kgf*cm, 41 ft.*lbf) 2. INSPECT BEARING BACKLASH (See page AH-16) 3. INSPECT AXLE HUB DEVIATION (See page AH-16) 4. CONNECT SKID CONTROL SENSOR WIRE (a) Co ...

Air Intake Control Circuit
DESCRIPTION The air cleaner is equipped with two inlets, one of which is opened or closed by the Air Intake Control Valve (AICV). This system reduces intake noise and increases engine power at low-to-high engine speed range. When the engine is operating in the low-to-mid speed range, this ...

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