Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL NO. 1 COOLER THERMISTOR

INSTALL NO. 1 COOLER THERMISTOR

(a) Install the No. 1 cooler thermistor as shown in the illustration.

NOTICE:

 INSTALL NO. 1 COOLER THERMISTOR

(b) Install the 11 screws.

 INSTALL NO. 1 COOLER THERMISTOR

(c) Install the 2 screws.

(d) Engage the clamp.

2. INSTALL NO. 1 AIR DUCT

INSTALL NO. 1 AIR DUCT

(a) Engage the 4 claws and install the No. 1 air duct.

3. INSTALL NO. 4 AIR CONDITIONING RADIATOR BRACKET

 INSTALL NO. 4 AIR CONDITIONING RADIATOR BRACKET

4. INSTALL NO. 1 AIR CONDITIONING RADIATOR BRACKET

INSTALL NO. 1 AIR CONDITIONING RADIATOR BRACKET

(a) Install the No. 1 air conditioning radiator bracket with the 3 screws.

5. INSTALL NO. 2 AIR CONDITIONING RADIATOR BRACKET

 INSTALL NO. 2 AIR CONDITIONING RADIATOR BRACKET

(a) Install the No. 2 air conditioning radiator bracket with the 2 screws.

6. INSTALL COOLER EXPANSION VALVE

INSTALL COOLER EXPANSION VALVE

(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the No. 1 cooler evaporator sub-assembly.

Compressor oil: ND-OIL 8 or equivalent

NSTALL COOLER EXPANSION VALVE

(b) Install the cooler expansion valve to the No. 1 cooler evaporator sub-assembly.

7. INSTALL AIR CONDITIONING TUBE ASSEMBLY

INSTALL AIR CONDITIONING TUBE ASSEMBLY

(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioning tube assembly.

Compressor oil: ND-OIL 8 or equivalent

(b) Install the 2 O-rings on the air conditioning tube assembly.

(c) Using a hexagon wrench 4.0 mm (0.15 in.), install the air conditioning tube assembly with the 2 hexagon bolts.

Torque: 3.5 N*m (35 kgf*cm, 30 in.*lbf)

8. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Install the heater radiator unit sub-assembly to the air conditioning radiator assembly.

9. INSTALL NO. 3 AIR CONDITIONING RADIATOR BRACKET

INSTALL NO. 3 AIR CONDITIONING RADIATOR BRACKET

(a) Install the No. 3 air conditioning radiator bracket with the screw.

10. INSTALL NO. 1 HEATER CLAMP

INSTALL NO. 1 HEATER CLAMP

(a) Engage the 4 claws and install the No. 1 heater clamp.

11. INSTALL NO. 2 AIRMIX DAMPER SERVO SUBASSEMBLY (for Automatic Air Conditioning System)

INSTALL NO. 2 AIRMIX DAMPER SERVO SUBASSEMBLY (for Automatic Air Conditioning System)

(a) Install the No. 2 airmix damper servo sub-assembly with the 3 screws.

12. INSTALL AIRMIX DAMPER SERVO SUB-ASSEMBLY

INSTALL AIRMIX DAMPER SERVO SUB-ASSEMBLY

(a) Install the airmix damper servo sub-assembly with the 3 screws.

13. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY

INSTALL MODE DAMPER SERVO SUB-ASSEMBLY

(a) Install the mode damper servo sub-assembly with the 3 screws.

14. INSTALL BLOWER ASSEMBLY

INSTALL BLOWER ASSEMBLY

(a) Install the blower assembly with the 2 screws.

Disassembly
1. REMOVE BLOWER ASSEMBLY (a) Remove the 2 screws and the blower assembly. 2. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY (a) Remove the 3 screws and the mode damper servo sub-assembly. 3. REMO ...

Installation
1. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT ASSEMBLY (a) Engage the 2 claws. (b) Temporarily tighten the air conditioning unit assembly with the nut. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf ...

Other materials:

Installation
1. INSTALL ROOF HEADLINING ASSEMBLY w/ sliding roof: Install the roof headlining with the 5 clips. w/o sliding roof: Install the roof headlining with the 3 clips. NOTICE: In order to prevent the roof headlining from becoming bent, work must be performed by 2 or more persons when ...

Removal
HINT:  Use the same procedures for the RH side and LH side.  The procedures listed below are for the LH side. 1. PRECAUTION CAUTION: Be sure to read "PRECAUTION" thoroughly before servicing. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for 90 s ...

Magnetic clutch relay
ON-VEHICLE INSPECTION 1. INSPECT MAGNETIC CLUTCH RELAY (a) Remove the magnetic clutch relay. (b) Measure the resistance according to the value(s) in the table below. Standard resistance If the resistance is not as specified, replace the magnetic clutch relay. ...

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