Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL NO. 1 COOLER THERMISTOR

INSTALL NO. 1 COOLER THERMISTOR

(a) Install the No. 1 cooler thermistor as shown in the illustration.

NOTICE:

 INSTALL NO. 1 COOLER THERMISTOR

(b) Install the 11 screws.

 INSTALL NO. 1 COOLER THERMISTOR

(c) Install the 2 screws.

(d) Engage the clamp.

2. INSTALL NO. 1 AIR DUCT

INSTALL NO. 1 AIR DUCT

(a) Engage the 4 claws and install the No. 1 air duct.

3. INSTALL NO. 4 AIR CONDITIONING RADIATOR BRACKET

 INSTALL NO. 4 AIR CONDITIONING RADIATOR BRACKET

4. INSTALL NO. 1 AIR CONDITIONING RADIATOR BRACKET

INSTALL NO. 1 AIR CONDITIONING RADIATOR BRACKET

(a) Install the No. 1 air conditioning radiator bracket with the 3 screws.

5. INSTALL NO. 2 AIR CONDITIONING RADIATOR BRACKET

 INSTALL NO. 2 AIR CONDITIONING RADIATOR BRACKET

(a) Install the No. 2 air conditioning radiator bracket with the 2 screws.

6. INSTALL COOLER EXPANSION VALVE

INSTALL COOLER EXPANSION VALVE

(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the No. 1 cooler evaporator sub-assembly.

Compressor oil: ND-OIL 8 or equivalent

NSTALL COOLER EXPANSION VALVE

(b) Install the cooler expansion valve to the No. 1 cooler evaporator sub-assembly.

7. INSTALL AIR CONDITIONING TUBE ASSEMBLY

INSTALL AIR CONDITIONING TUBE ASSEMBLY

(a) Sufficiently apply compressor oil to 2 new O-rings and the fitting surface of the air conditioning tube assembly.

Compressor oil: ND-OIL 8 or equivalent

(b) Install the 2 O-rings on the air conditioning tube assembly.

(c) Using a hexagon wrench 4.0 mm (0.15 in.), install the air conditioning tube assembly with the 2 hexagon bolts.

Torque: 3.5 N*m (35 kgf*cm, 30 in.*lbf)

8. INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

INSTALL HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Install the heater radiator unit sub-assembly to the air conditioning radiator assembly.

9. INSTALL NO. 3 AIR CONDITIONING RADIATOR BRACKET

INSTALL NO. 3 AIR CONDITIONING RADIATOR BRACKET

(a) Install the No. 3 air conditioning radiator bracket with the screw.

10. INSTALL NO. 1 HEATER CLAMP

INSTALL NO. 1 HEATER CLAMP

(a) Engage the 4 claws and install the No. 1 heater clamp.

11. INSTALL NO. 2 AIRMIX DAMPER SERVO SUBASSEMBLY (for Automatic Air Conditioning System)

INSTALL NO. 2 AIRMIX DAMPER SERVO SUBASSEMBLY (for Automatic Air Conditioning System)

(a) Install the No. 2 airmix damper servo sub-assembly with the 3 screws.

12. INSTALL AIRMIX DAMPER SERVO SUB-ASSEMBLY

INSTALL AIRMIX DAMPER SERVO SUB-ASSEMBLY

(a) Install the airmix damper servo sub-assembly with the 3 screws.

13. INSTALL MODE DAMPER SERVO SUB-ASSEMBLY

INSTALL MODE DAMPER SERVO SUB-ASSEMBLY

(a) Install the mode damper servo sub-assembly with the 3 screws.

14. INSTALL BLOWER ASSEMBLY

INSTALL BLOWER ASSEMBLY

(a) Install the blower assembly with the 2 screws.

Disassembly
1. REMOVE BLOWER ASSEMBLY (a) Remove the 2 screws and the blower assembly. 2. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY (a) Remove the 3 screws and the mode damper servo sub-assembly. 3. REMO ...

Installation
1. TEMPORARILY TIGHTEN AIR CONDITIONING UNIT ASSEMBLY (a) Engage the 2 claws. (b) Temporarily tighten the air conditioning unit assembly with the nut. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf ...

Other materials:

Diagnostic trouble code chart
If a trouble code is displayed during the DTC check, check the circuit listed for that code. For details of each code, turn the page mentioned below the "DTC No" in the DTC chart. the "DTC No" in the DTC chart. 1. TRANSPONDER KEY ECU DIAGNOSTIC TROUBLE CODE CHART TRANSPON ...

Rear Occupant Classification Sensor LH Circuit Malfunction
DTC B1782 Rear Occupant Classification Sensor LH Circuit Malfunction DESCRIPTION The rear occupant classification sensor LH circuit consists of the occupant classification ECU and the rear occupant classification sensor LH. DTC B1782 is recorded when a malfunction is detected in the rear oc ...

Removal
1. REMOVE REAR DOOR SCUFF PLATE 2. REMOVE REAR DOOR WEATHERSTRIP 3. REMOVE BACK DOOR WEATHERSTRIP 4. REMOVE BACK DOOR SCUFF PLATE 5. REMOVE FRONT QUARTER TRIM PANEL ASSEMBLY  Remove the floor anchor cover.  Remove the bolt and disconnect the No. 2 rear seat outer belt assem ...

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