Toyota RAV4 manuals

Toyota Sienna Service Manual: Diagnosis system

1. DESCRIPTION

When troubleshooting a vehicle with the diagnosis system, the only difference from the usual troubleshooting procedure is connecting the intelligent tester to the vehicle and reading various data output from the vehicle's clearance warning ECU.

The clearance warning ECU records DTCs when the computer detects a malfunction in the computer itself or in its circuits.

To check the DTCs, connect the intelligent tester to the DLC3 on the vehicle. The intelligent tester enables you to erase the DTCs, activate the various actuators, and check the freeze frame data and Data List.

2. CHECK DLC3

CHECK DLC3

  1.  The ECU uses ISO 15765-4 for communication.

    The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 15765-4 format.

    If the result is not as specified, the DLC3 may have a malfunction. Repair or replace the harness or connector.

CHECK DLC3

NOTICE: *: Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not operate the ignition switch, any other switches or the doors.

HINT: If the display shows a communication error message after connecting the intelligent tester to the DLC3 and turning the ignition switch to the ON position, there is a problem with either the vehicle or the tool (intelligent tester only).

Terminals of ECU
1. INSTRUMENT PANEL JUNCTION BLOCK (MULTIPLEX NETWORK BODY ECU)  Disconnect the B6, B7 and B9 ECU connectors. Disconnect the 1A, 1C, 1K, 1L and 1P J/B connectors. Check the vol ...

DTC check / clear
1. DTC CHECK/CLEAR (USING INTELLIGENT TESTER:)  DTC check  Connect the intelligent tester to the DLC3. Turn the ignition switch to the ON position.  Read the DTCs on t ...

Other materials:

Disposal
1. DISPOSE OF FRONT SEAT OUTER BELT ASSEMBLY (WHEN INSTALLED IN VEHICLE) NOTICE:  Never dispose of a front seat outer belt assembly with an deactivated pretensioner.  The seat belt pretensioner produces an exploding sound when it activates, so perform the operation outdoors wh ...

Disassembly
1. REMOVE OCCUPANT CLASSIFICATION ECU 2. REMOVE FRONT SEAT CUSHION SHIELD INNER RH  Remove the screw.  Using a screwdriver, disengage the claws and remove the cushion shield inner. HINT: Tape the screwdriver tip before use. 3. REMOVE FRONT SEAT INNER BELT ASSEMBLY RH &nbs ...

Engine Coolant Temperature / Intake Air Temperature Correlation
DESCRIPTION The ECM calculates the difference between the readings of the coolant temperature sensor and intake air temperature sensor. If the difference is greater than 20°C (68°F), the ECM will judge this as a malfunction and will set this DTC. HINT: Waiting is required t ...

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