Toyota Sienna Service Manual: Disassembly
1. REMOVE BLOWER ASSEMBLY
(a) Remove the 2 screws and the blower assembly.
2. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY
(a) Remove the 3 screws and the mode damper servo sub-assembly.
3. REMOVE AIRMIX DAMPER SERVO SUB-ASSEMBLY
(a) Remove the 3 screws and the airmix damper servo sub-assembly.
4. REMOVE NO. 2 AIRMIX DAMPER SERVO SUBASSEMBLY (for Automatic Air Conditioning System)
(a) Remove the 3 screws and the No. 2 airmix damper servo sub-assembly.
5. REMOVE NO. 1 HEATER CLAMP
(a) Release the 4 claw fittings and remove the No. 1 heater clamp.
6. REMOVE NO. 3 AIR CONDITIONING RADIATOR BRACKET
(a) Remove the screw and the No. 3 air conditioning radiator bracket.
7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY
(a) Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly.
8. REMOVE AIR CONDITIONING TUBE ASSEMBLY
(a) Using a hexagon wrench 4.0 mm (0.15 in.), remove the 2 hexagon bolts and the air conditioning tube assembly.
(b) Remove the 2 O-rings from the air conditioning tube assembly.
9. REMOVE COOLER EXPANSION VALVE
(a) Remove the cooler expansion valve from the No. 1 cooler evaporator sub-assembly.
(b) Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.
10. REMOVE NO. 2 AIR CONDITIONING RADIATOR BRACKET
(a) Remove the 2 screws and the No. 2 air conditioning radiator bracket.
11. REMOVE NO. 1 AIR CONDITIONING RADIATOR BRACKET
(a) Remove the 3 screws and the No .1 air conditioning radiator bracket.
12. REMOVE NO. 4 AIR CONDITIONING RADIATOR BRACKET
(a) Remove the No. 4 air conditioning radiator bracket.
13. REMOVE NO. 1 AIR DUCT
(a) Release the 4 claw fittings and remove the No. 1 air duct.
14. REMOVE NO. 1 COOLER THERMISTOR
(a) Disengage the clamp.
(b) Remove the 2 screws.
(c) Remove the 11 screws.
(d) Remove the No. 1 cooler thermistor.
Removal
1. RECOVER REFRIGERANT FROM REFRIGERATION
SYSTEM (See page AC-172)
2. REMOVE FRONT WIPER ARM HEAD CAP (See page
WW-4)
3. REMOVE FRONT WIPER ARM RH (See page WW-4)
4. REMOVE FRONT WIPER ARM LH (Se ...
Reassembly
1. INSTALL NO. 1 COOLER THERMISTOR
(a) Install the No. 1 cooler thermistor as shown in the
illustration.
NOTICE:
Be sure to insert the thermistor only once
because reinserting it will no ...
Other materials:
Removal
1. PRECAUTION
HINT:
See page RS-1
2. SEPARATE BATTERY NEGATIVE TERMINAL
3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD
4. REMOVE HORN BUTTON ASSEMBLY (See page RS-
424)
5. REMOVE STEERING WHEEL ASSEMBLY (See page
SR-6)
6. REMOVE STEERING COLUMN COVER LWR (See
page RS-434)
7. REMOVE SPIRAL CA ...
Air conditioning
SST
RECOMMENDED TOOLS
HINT:
Torx is a registered trademark of Textron Inc.
EQUIPMENT
LUBRICANT
SUPPLEMENTAL RESTRAINT SYSTEM
SST
RECOMMENDED TOOLS
HINT:
Torx is a registered trademark of Textron lnc.
EQUIPMENT
SEAT BELT
SST
RECOMMENDED TOOLS
EQUIPMENT
THEFT ...
Installation
1. INSTALL THROTTLE BODY
Install a new throttle body gasket to the intake air
surge tank.
Install the throttle body with the 4 bolts.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
Connect the 2 water by-pass hoses.
Connect the throttle body connector and clamp.
2. ...
