1. REMOVE BLOWER ASSEMBLY

(a) Remove the 2 screws and the blower assembly.
2. REMOVE MODE DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 3 screws and the mode damper servo sub-assembly.
3. REMOVE AIRMIX DAMPER SERVO SUB-ASSEMBLY

(a) Remove the 3 screws and the airmix damper servo sub-assembly.
4. REMOVE NO. 2 AIRMIX DAMPER SERVO SUBASSEMBLY (for Automatic Air Conditioning System)

(a) Remove the 3 screws and the No. 2 airmix damper servo sub-assembly.
5. REMOVE NO. 1 HEATER CLAMP

(a) Release the 4 claw fittings and remove the No. 1 heater clamp.
6. REMOVE NO. 3 AIR CONDITIONING RADIATOR BRACKET

(a) Remove the screw and the No. 3 air conditioning radiator bracket.
7. REMOVE HEATER RADIATOR UNIT SUB-ASSEMBLY

(a) Remove the heater radiator unit sub-assembly from the air conditioning radiator assembly.
8. REMOVE AIR CONDITIONING TUBE ASSEMBLY

(a) Using a hexagon wrench 4.0 mm (0.15 in.), remove the 2 hexagon bolts and the air conditioning tube assembly.
(b) Remove the 2 O-rings from the air conditioning tube assembly.
9. REMOVE COOLER EXPANSION VALVE

(a) Remove the cooler expansion valve from the No. 1 cooler evaporator sub-assembly.

(b) Remove the 2 O-rings from the No. 1 cooler evaporator sub-assembly.
10. REMOVE NO. 2 AIR CONDITIONING RADIATOR BRACKET

(a) Remove the 2 screws and the No. 2 air conditioning radiator bracket.
11. REMOVE NO. 1 AIR CONDITIONING RADIATOR BRACKET

(a) Remove the 3 screws and the No .1 air conditioning radiator bracket.
12. REMOVE NO. 4 AIR CONDITIONING RADIATOR BRACKET

(a) Remove the No. 4 air conditioning radiator bracket.
13. REMOVE NO. 1 AIR DUCT

(a) Release the 4 claw fittings and remove the No. 1 air duct.
14. REMOVE NO. 1 COOLER THERMISTOR

(a) Disengage the clamp.
(b) Remove the 2 screws.

(c) Remove the 11 screws.

(d) Remove the No. 1 cooler thermistor.
Removal
ReassemblyTransfer system
PRECAUTION
NOTICE:
1. Before disassembly, clean the transfer assembly of
any sand or mud to prevent it from entering inside the
transfer during disassembly and assembly.
2. When removing any light alloy part such as a transfer
cover, do not pry it off with a tool like a screwdriver,
but tap ...
No. 1 Speaker with box
COMPONENTS
ON-VEHICLE INSPECTION
1. INSPECT NO.1 SPEAKER WITH BOX
HINT:
Remove interior parts so that the No.1 speaker with box
can be seen.
Check the speaker installation.
OK:
The speaker is securely installed.
If the result is not as specified, reinstall the No.1
s ...
Air Inlet Damper Position Sensor Circuit
DESCRIPTION
This sensor detects the position of the air inlet control servo motor and
sends the appropriate signals to
the A/C amplifier. The position sensor is built in the air inlet control servo
motor.
The position sensor's resistance changes as the air inlet control servo motor
ar ...