Toyota Sienna Service Manual: Installation

1. INSTALL BRAKE ACTUATOR

NOTICE: Do not remove the hole plugs before connecting the brake tubes. New actuators are filled with brake fluid.

(a) Install the brake actuator assembly with the 2 nuts.

Torque: 5.4 N*m (55 kgf*cm, 48 in.*lbf)

2. INSTALL BRAKE ACTUATOR WITH BRACKET

(a) Install the actuator with bracket with the 3 bolts.

Torque: 20 N*m (199 kgf*cm, 14 ft.*lbf)

NOTICE: Be careful not to damage the brake tubes and wire harness.

(b) Using SST, connect each brake tube to correct positions of the actuator with bracket, as shown in the illustration.

Torque: 15 N*m (155 kgf*cm, 11 ft.*lbf)

(c) Connect the brake actuator connector.

3. INSTALL AIR CLEANER ASSEMBLY WITH HOSE

4. FILL RESERVOIR WITH BRAKE FLUID (See page BR- 3)

5. BLEED BRAKE MASTER CYLINDER SUBASSEMBLY (See page BR-3)

6. BLEED BRAKE LINE (See page BR-4)

7. BLEED BRAKE ACTUATOR (See page BR-4)

8. CHECK BRAKE FLUID LEAKAGE

9. CHECK FLUID LEVEL IN RESERVOIR (See page BR- 7)

10. CONNECT BATTERY NEGATIVE TERMINAL

11. PERFORM INITIALIZATION

12. PERFORM YAW RATE SENSOR ZERO POINT CALIBRATION

HINT: See page BC-70.

13. CHECK BRAKE ACTUATOR WITH INTELLIGENT TESTER

HINT: See page BC-178.