Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY

(a) Install the ignition or starter switch assembly to the steering column bracket assembly UPR with the 2 screws.

2. INSTALL KEY INTER LOCK SOLENOID

(a) Install the solenoid to the steering column bracket assembly with the 2 screws.

3. INSTALL UN-LOCK WARNING SWITCH ASSEMBLY

 INSTALL UN-LOCK WARNING SWITCH ASSEMBLY

(a) Install the un-lock warning switch assembly.

(b) Connect terminals 1 and 2 of the un-lock warning switch assembly connector.

(c) Connect the un-lock warning switch assembly connector to the ignition or starter switch assembly.

4. INSTALL IGNITION SWITCH LOCK CYLINDER ASSEMBLY

(a) Make sure that the ignition switch lock cylinder assembly is in the ACC position.

(b) Install the ignition switch lock cylinder assembly.

5. INSTALL STEERING LOCK OPERATION

(a) Check that the steering lock mechanism is activated when removing the key.

(b) Check that the steering lock mechanism is deactivated when inserting the key and turning it to the ACC position

6. INSTALL STEERING COLUMN BRACKET ASSEMBLY UPPER

INSTALL STEERING COLUMN BRACKET ASSEMBLY UPPER

(a) Temporarily install the steering column upper w/ switch bracket assembly and steering column upper clamp with 2 new tapered-head bolts.

(b) Tighten the 2 tapered-head bolts until the bolt heads break off.

7. INSTALL KEY CYLINDER LIGHT ASSEMBLY (w/o Engine Immobiliser System)

8. INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)

INSTALL TRANSPONDER KEY AMPLIFIER (w/ Engine Immobiliser System)

(a) Align the transponder key amplifier with the installation position of the upper bracket with the amplifier inclined.

(b) Push the transponder key amplifier up and connect it to the upper bracket.

NOTICE: Take care not to push the amplifier up with excessive force to prevent it from being damaged.

9. INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

INSTALL STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the steering intermediate shaft assembly and main shaft.

(b) Temporarily install the steering intermediate shaft assembly with the bolt.

Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf)

Disassembly
1. REMOVE STEERING INTERMEDIATE SHAFT ASSEMBLY (a) Align the matchmarks on the steering intermediate shaft assembly and main shaft. (b) Remove the bolt and steering intermediate shaft assemb ...

Installation
1. INSTALL STEERING COLUMN ASSEMBLY (a) Install the steering column assembly with the 3 bolts. Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) (b) Connect the connectors. (c) Connect the wire har ...

Other materials:

DTC check / clear
1. DTC CHECK (USING SST CHECK WIRE) Check the DTCs (Present trouble code).  Turn the ignition switch ON, and wait for approximately 60 seconds.  Using SST, connect terminals TC and CG of the DLC3. SST 09843-18040 NOTICE: Connect the terminals to the correct positi ...

Installation
1. INSTALL CIGARETTE LIGHTER ASSEMBLY  Engage the 2 claws to install the cigarette lighter assembly.  Install the cigarette lighter knob. 2. INSTALL CIGARETTE LIGHTER COVER  Engage the 2 claws to install the cigarette lighter cover. 3. INSTALL INSTRUMENT CL ...

Yaw rate sensor check (when using sst check wire)
(a) Check the zero point voltage of the yaw rate sensor. (1) Keep the vehicle in a stationary condition on a level surface for 1 second or more. (b) Check the output of the yaw rate sensor. (1) Move the shift lever to the D position, drive the vehicle at a speed of approximately 3 mph (5 ...

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