Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the brake pedal support sub-assembly with the 4 nuts.

Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) (b) Install the clip and clevis pin to the brake pedal lever.

(c) Using needle-nose pliers, install the tension spring.

INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(d) Install the 2 bolts to the brake pedal bracket No. 3.

Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) (e) Install the stop light switch harness clamp to the brake pedal support sub-assembly.

(f) Connect the stop light switch connector.

2. FULLY TIGHTEN BRAKE PEDAL SHAFT

 FULLY TIGHTEN BRAKE PEDAL SHAFT

(a) Fully tighten the 2 brake pedal shafts.

Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)

3. INSTALL INSTRUMENT PANEL SAFETY PAD INSERT SUB-ASSEMBLY NO. 1

(a) Install the instrument panel safety pad insert subassembly No. 1 with the 4 bolts.

4. INSTALL INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY LOWER LH

(a) Install the instrument panel finish panel subassembly lower LH with the 2 bolts.

5. INSTALL COWL SIDE TRIM BOARD LH

6. INSTALL FRONT DOOR SCUFF PLATE LH

7. INSPECT BRAKE PEDAL HEIGHT (See page BR-9)

8. CHECK PEDAL FREE PLAY (See page BR-10)

9. CHECK PEDAL RESERVE DISTANCE (See page BR- 10)

Reassembly
1. INSTALL BRAKE PEDAL PAD (a) Install the brake pedal pad to the brake pedal subassembly. 2. INSTALL PUSH ROD PIN (a) Apply lithium soap base glycol grease to inside surface of 2 new push rod bus ...

Brake master cylinder
COMPONENTS ...

Other materials:

Removal
1. BOLT, SCREW AND NUT TABLE  The bolts, the screws and the nuts, which are necessary for installation and removal of the instrument panel are shown in the illustration below with alphabets. 2. DISCONNECT BATTERY NEGATIVE TERMINAL 3. REMOVE STEERING WHEEL COVER LOWER NO.2 4. ...

Fuel pump shut off system
To minimize the risk of fuel leakage when the engine stalls or when an airbag inflates upon collision, the fuel pump shut off system stops the supply of fuel to the engine. Follow the procedure below to restart the engine after the system is activated. Vehicles without a smart key system ...

Installation
1. INSTALL 3 POINT TYPE NO. 2 REAR SEAT BELT ASSEMBLY  Check the degree of tilt when the belt begins to lock the ELR.  Check that the belt does not lock within 15 of tilt in all directions but that the belt locks with over 45 of tilt, when gently moving the retractor. ...

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