Toyota Sienna Service Manual: Installation
1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY
(a) Install the brake pedal support sub-assembly with the 4 nuts.
Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) (b) Install the clip and clevis pin to the brake pedal lever.
(c) Using needle-nose pliers, install the tension spring.
(d) Install the 2 bolts to the brake pedal bracket No. 3.
Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) (e) Install the stop light switch harness clamp to the brake pedal support sub-assembly.
(f) Connect the stop light switch connector.
2. FULLY TIGHTEN BRAKE PEDAL SHAFT
(a) Fully tighten the 2 brake pedal shafts.
Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)
3. INSTALL INSTRUMENT PANEL SAFETY PAD INSERT SUB-ASSEMBLY NO. 1
(a) Install the instrument panel safety pad insert subassembly No. 1 with the 4 bolts.
4. INSTALL INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY LOWER LH
(a) Install the instrument panel finish panel subassembly lower LH with the 2 bolts.
5. INSTALL COWL SIDE TRIM BOARD LH
6. INSTALL FRONT DOOR SCUFF PLATE LH
7. INSPECT BRAKE PEDAL HEIGHT (See page BR-9)
8. CHECK PEDAL FREE PLAY (See page BR-10)
9. CHECK PEDAL RESERVE DISTANCE (See page BR- 10)
Reassembly
1. INSTALL BRAKE PEDAL PAD
(a) Install the brake pedal pad to the brake pedal subassembly.
2. INSTALL PUSH ROD PIN
(a) Apply lithium soap base glycol grease to inside
surface of 2 new push rod bus ...
Brake master cylinder
COMPONENTS
...
Other materials:
Installation
1. INSTALL IGNITION SWITCH ASSEMBLY
(a) Install the ignition switch with the 2 screws.
(b) Install the ignition switch connector.
2. INSTALL STEERING COLUMN COVER LOWER
(a) Attach the 4 claws to install the steering column
cover lower.
(b) Insert the key into the ignition key cylinde ...
Installation
1. INSTALL FUEL INJECTOR ASSEMBLY
(a) Apply a light coat of spindle oil or gasoline to new Orings,
and install them to each injector.
(b) Apply a light coat of spindle oil or gasoline where
the fuel delivery pipe contacts the O-ring.
(c) Push the fuel injector while turning it to inst ...
How to proceed with
troubleshooting
HINT:
Use this procedure to troubleshoot the theft deterrent
system.
The intelligent tester should be used in step 2.
1 VEHICLE BROUGHT TO WORKSHOP
2 CUSTOMER PROBLEM ANALYSIS
Interview the customer to confirm the trouble
3 INSPECT COMMUNICATION FUNCTION OF MULTIPLEX COMMUNI ...
