Toyota Sienna Service Manual: Installation

1. INSTALL BRAKE PEDAL SUPPORT ASSEMBLY

(a) Install the brake pedal support sub-assembly with the 4 nuts.

Torque: 16 N*m (160 kgf*cm, 12 ft.*lbf) (b) Install the clip and clevis pin to the brake pedal lever.

(c) Using needle-nose pliers, install the tension spring.

(d) Install the 2 bolts to the brake pedal bracket No. 3.

Torque: 19 N*m (194 kgf*cm, 14 ft.*lbf) (e) Install the stop light switch harness clamp to the brake pedal support sub-assembly.

(f) Connect the stop light switch connector.

2. FULLY TIGHTEN BRAKE PEDAL SHAFT

(a) Fully tighten the 2 brake pedal shafts.

Torque: 34 N*m (350 kgf*cm, 25 ft.*lbf)

3. INSTALL INSTRUMENT PANEL SAFETY PAD INSERT SUB-ASSEMBLY NO. 1

(a) Install the instrument panel safety pad insert subassembly No. 1 with the 4 bolts.

4. INSTALL INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY LOWER LH

(a) Install the instrument panel finish panel subassembly lower LH with the 2 bolts.

5. INSTALL COWL SIDE TRIM BOARD LH

6. INSTALL FRONT DOOR SCUFF PLATE LH

7. INSPECT BRAKE PEDAL HEIGHT (See page BR-9)

8. CHECK PEDAL FREE PLAY (See page BR-10)

9. CHECK PEDAL RESERVE DISTANCE (See page BR- 10)