Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL STEERING COLUMN ASSEMBLY

INSTALL STEERING COLUMN ASSEMBLY

(a) Install the steering column assembly with the 3 bolts.

Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) (b) Connect the connectors.

(c) Connect the wire harness clamps to the steering column tube.

2. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the intermediate shaft assembly and steering gear assembly.

(b) Install the steering intermediate shaft assembly with the bolt.

Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf)

(c) Install the dust cover to the hole cover. Check that the 3 clips of the dust cover are securely fitted into the groove on the hole cover.

CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

4. INSTALL SPIRAL CABLE SUB-ASSEMBLY (See page RS-434)

5. INSTALL STEERING COLUMN COVER

6. CENTER SPIRAL CABLE (See page RS-435)

7. INSTALL STEERING WHEEL ASSEMBLY

(a) Align the matchmarks on the steering wheel assembly and steering main shaft assembly.

(b) Install the steering wheel assembly set nut.

Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) (c) Connect the connector.

8. INSPECT STEERING WHEEL CENTER POINT

9. INSPECT HORN BUTTON ASSEMBLY (See page RS- 425)

10. INSTALL HORN BUTTON ASSEMBLY (See page RS- 424)

11. INSTALL STEERING WHEEL COVER LOWER NO.3 (See page RS-425)

12. INSTALL STEERING WHEEL COVER LOWER NO.2 (See page RS-425)

13. CONNECT BATTERY NEGATIVE TERMINAL

14. INSPECT SRS WARNING LIGHT (See page RS-436)

Reassembly
1. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (a) Install the ignition or starter switch assembly to the steering column bracket assembly UPR with the 2 screws. 2. INSTALL KEY INTER LOCK SOLENOI ...

Power steering
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Other materials:

Removal
HINT: On the RH side, use the same procedures as on the LH side. 1. REMOVE REAR NO. 1 SEAT ASSEMBLY LH HINT:  Captain seat type:  Center seat type: 2. REMOVE REAR DOOR WEATHERSTRIP LH 3. REMOVE ROPE HOOK ASSEMBLY 4. REMOVE BACK DOOR SCUFF PLATE 5. REMOVE ROOF HEADLINING GA ...

Disassembly
1. REMOVE AIR REFINER ELEMENT (a) Release the 2 claw fittings and remove the air filter sub-assembly. (b) Remove the air refiner element from the air filter cover plate. 2. REMOVE COOLING UNIT DAMPER SERVO SUBASSEMBLY (a) Remove the 3 screws and the cooling unit damper servo sub-a ...

Fail-safe chart
1. FAIL-SAFE This function minimizes the loss of the ECT functions when any malfunction occurs in a sensor or solenoid. (a) ATF (Automatic Transmission Fluid) temperature sensor: When the ATF temperature sensor has a malfunction, 5th upshift is prohibited. (b) Counter gear speed sensor NC ...

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