Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL STEERING COLUMN ASSEMBLY

INSTALL STEERING COLUMN ASSEMBLY

(a) Install the steering column assembly with the 3 bolts.

Torque: 25 N*m (255 kgf*cm, 18 ft.*lbf) (b) Connect the connectors.

(c) Connect the wire harness clamps to the steering column tube.

2. CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

(a) Align the matchmarks on the intermediate shaft assembly and steering gear assembly.

(b) Install the steering intermediate shaft assembly with the bolt.

Torque: 36 N*m (370 kgf*cm, 27 ft.*lbf)

(c) Install the dust cover to the hole cover. Check that the 3 clips of the dust cover are securely fitted into the groove on the hole cover.

CONNECT STEERING INTERMEDIATE SHAFT ASSEMBLY

3. PLACE FRONT WHEELS FACING STRAIGHT AHEAD

4. INSTALL SPIRAL CABLE SUB-ASSEMBLY (See page RS-434)

5. INSTALL STEERING COLUMN COVER

6. CENTER SPIRAL CABLE (See page RS-435)

7. INSTALL STEERING WHEEL ASSEMBLY

(a) Align the matchmarks on the steering wheel assembly and steering main shaft assembly.

(b) Install the steering wheel assembly set nut.

Torque: 50 N*m (510 kgf*cm, 37 ft.*lbf) (c) Connect the connector.

8. INSPECT STEERING WHEEL CENTER POINT

9. INSPECT HORN BUTTON ASSEMBLY (See page RS- 425)

10. INSTALL HORN BUTTON ASSEMBLY (See page RS- 424)

11. INSTALL STEERING WHEEL COVER LOWER NO.3 (See page RS-425)

12. INSTALL STEERING WHEEL COVER LOWER NO.2 (See page RS-425)

13. CONNECT BATTERY NEGATIVE TERMINAL

14. INSPECT SRS WARNING LIGHT (See page RS-436)

Reassembly
1. INSTALL IGNITION OR STARTER SWITCH ASSEMBLY (a) Install the ignition or starter switch assembly to the steering column bracket assembly UPR with the 2 screws. 2. INSTALL KEY INTER LOCK SOLENOI ...

Power steering
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Other materials:

Data list / active test
1. DATA LIST (a) While the intelligent tester is connected to the DLC3 with the ignition switch in the ON position, the ABS data list can be displayed. Follow the prompts on the tester screen to access the DATA LIST. 2. ACTIVE TEST HINT: Performing the ACTIVE TEST using the intelligent te ...

Installation
1. INSTALL NO. 2 REAR SEAT OUTER BELT ASSEMBLY NOTICE: Do not disassemble the retractor.  Check the degree of tilt when the No. 2 rear seat outer belt assembly begins to lock the ELR.  Check that the belt does not lock within 15 of tilt in all directions but that the be ...

Inspection
1. INSPECT LOCK PLATE FOR DAMAGE (a) Inspect the lock plate for damage. HINT: Reassembly of a deformed tank will be impossible. Therefore, first correct the shape of the lock plate groove with pliers or a similar tool, if necessary. Water leakage will result if the bottom of the lo ...

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