Toyota RAV4 manuals

Toyota Sienna Service Manual: Installation

1. INSTALL WATER PUMP ASSEMBLY

 INSTALL WATER PUMP ASSEMBLY

(a) Install a new water pump gasket and the water pump assembly with the 16 bolts.

Torque: Bolt A 21 N*m (214 kgf*cm, 15 ft.*lbf) Bolts B and C 9.1 N*m (93 kgf*cm, 81 in.*lbf)

NOTICE:
  • Make sure that there is no oil on the threads of bolts A.
  • Be sure to replace 2 bolts C with new ones or reuse them after applying adhesive 1344.

    Adhesive: Toyota Genuine Adhesive 1344, Three Bond 1344 or equivalent

2. INSTALL WATER INLET HOUSING

INSTALL WATER INLET HOUSING

(a) Install a new water inlet housing No. 1 gasket and water outlet pipe O-ring.

(b) Install the water inlet housing with the 2 bolts and nut.

 INSTALL WATER INLET HOUSING

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

NOTICE: Be careful not to allow the O-ring to get caught between the parts.

(c) Connect the water hose.

3. INSTALL WATER PUMP PULLEY

INSTALL WATER PUMP PULLEY

(a) Temporarily install the water pump pulley with the 4 bolts.

(b) Using SST, hold the water pump pulley.

SST 09960-10010 (09962-01000, 09963-00700) (c) Tighten the 4 bolts.

Torque: 21 N*m (214 kgf*cm, 15 ft.*lbf)

4. INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

 INSTALL V-RIBBED BELT TENSIONER ASSEMBLY

(a) Install the V-ribbed belt tensioner assembly with the 5 bolts.

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)

5. INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

INSTALL NO. 2 IDLER PULLEY SUB-ASSEMBLY

(a) Install the 2 idler pulley cover plates and idler pulley sub-assemblies with the 2 bolts.

Torque: 43 N*m (438 kgf*cm, 32 ft.*lbf)

6. INSTALL NO. 1 ENGINE FRONT MOUNTING BRACKET LH (See page EM-45) 7. INSTALL GENERATOR ASSEMBLY (See page CH-26) 8. INSTALL COMPRESSOR AND MAGNETIC CLUTCH (See page AC-231) 9. INSTALL ENGINE HANGERS (See page EM-50) 10. REMOVE ENGINE STAND 11. INSTALL ENGINE ASSEMBLY WITH TRANSAXLE HINT: See page EM-44 12. ADD ENGINE COOLANT (See page CO-7) 13. INSPECT FOR COOLANT LEAK (See page CO-1)

Inspection
1. Inspect water pump assembly (a) Visually check the drain hole and air hole for coolant leakage. (b) Turn the pulley, and check that the water pump bearing moves smoothly and noiselessly. ...

Thermostat
Components ...

Other materials:

Installing child restraints
Follow the child restraint system manufacturer’s instructions. Firmly secure child restraints to the rear seats using the LATCH anchors or a seat belt. Attach the top tether strap when installing a child restraint. The lap/shoulder belt can be used if your child restraint sy ...

Oxygen Sensor Circuit Malfunction/ Oxygen Sensor Circuit Low Voltage/ Oxygen Sensor Circuit High Voltage
DTC P0136 Oxygen Sensor Circuit Malfunction (Bank 1 Sensor 2) DTC P0137 Oxygen Sensor Circuit Low Voltage (Bank 1 Sensor 2) DTC P0138 Oxygen Sensor Circuit High Voltage (Bank 1 Sensor 2) DTC P0156 Oxygen Sensor Circuit Malfunction (Bank 2 Sensor 2) DTC P0157 Oxygen Sensor Circuit Low Voltage ...

Inspection
1. Inspect pack clearance of reverse clutch (A) install the intermediate shaft and needle roller bearing onto the transaxle rear cover. (B) using a dial indicator, measure the reverse clutch pack clearance while applying and releasing compressed air (392 kpa, 4.0 Kgf/cm2, 57 psi). Pack c ...

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