Toyota RAV4 manuals

Toyota Sienna Service Manual: Operation flow

HINT:

Perform troubleshooting in accordance with the procedures below. The following is an outline of basic troubleshooting procedures. Confirm the troubleshooting procedures for the circuit you are working on before beginning troubleshooting.

  1. VEHICLE BROUGHT TO WORKSHOP

  1. CUSTOMER PROBLEM ANALYSIS
  1. Ask the customer about the conditions and environment when the problem occurred.

  1. INSPECT BATTERY VOLTAGE

Standard voltage: 11 to 14 V If the voltage is below 11 V, recharge or replace the battery before proceeding.

  1. SYMPTOM CONFIRMATION AND DTC (AND FREEZE FRAME DATA) CHECK

(a) Visually check the wire harnesses, connectors and fuses for open and short circuits.

(b) Warm up the engine to the normal operating temperature.

(c) Confirm the problem symptoms and conditions, and check for DTCs

Result

Go to step 6
  1. DTC CHART
  1. Check the results obtained in step 4. Then find the output DTC in the DTC chart. Look at the "Trouble Area" column for a list of potentially malfunctioning circuits and / or parts.

Go to step 7
  1. PROBLEM SYMPTOMS CHART

(a) Check the results obtained in step 4. Then find the problem symptoms in the problem symptoms table. Look at the "Suspected Area" column for a list of potentially malfunctioning circuits and / or parts.

  1. CIRCUIT INSPECTION OR PARTS INSPECTION

(a) Identify the malfunctioning circuit or part.

  1. ADJUST, REPAIR OR REPLACE

(a) Adjust, repair or replace the malfunctioning circuit or parts.

  1. CONFIRMATION TEST

(a) After the adjustment, repairs or replacement, confirm that the malfunction no longer exists. If the malfunction does not reoccur, perform a confirmation test under the same conditions and in the same environment as when the malfunction occurred the first time.

END
How to proceed with troubleshooting
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Customer problem analysis
HINT: In troubleshooting, confirm that the problem symptoms have been accurately identified. Preconceptions should be discarded in order to make an accurate judgment. To clearly understand w ...

Other materials:

Removal
1. Drain automatic transaxle fluid (a) Remove the drain plug, gasket and drain ATF. (b) Install a new gasket and the drain plug. Torque: 49 N*m (500 kgf*cm, 36 ft.*lbf) 2. Drain transfer oil (for 4wd) Hint: (see page tf-8) 3. Remove front wheel 4. REMOVE FRONT AXLE HUB LH NUT (a) Us ...

Uniform Tire Quality Grading
This information has been prepared in accordance with regulations issued by the National Highway Traffic Safety Administration of the U.S. Department of Transportation. It provides the purchasers and/or prospective purchasers of Toyota vehicles with information on uniform tire quality grading. ...

Reassembly
1. BEARING POSITION 2. INSTALL DIFFERENTIAL GEAR LUBE APPLY TUBE (a) Install the differential gear lube apply tube and transaxle apply tube clamp with the bolt to the transaxle housing. Torque: 9.8 N*m (100 kgf*cm, 87 in.*lbf) NOTICE: Make sure to insert the pipe to the s ...

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