1. INSTALL PLANETARY GEAR
(a) Apply grease to the planetary gears and pin parts of the planetary shaft.
(b) Install the 3 planetary gears.
2. INSTALL STARTER ARMATURE ASSEMBLY
(a) Apply grease to the plate washer and the armature shaft.
(b) Install the starter armature to the starter commutator end frame.
(c) Using snap ring pliers, install the plate washer and a new snap ring.
(d) Using a vernier caliper, measure length of the snap ring.
Maximum length: 5.0 mm (0.197 in.) If the length is greater than the maximum, replace it with a new snap ring
3. INSTALL DRIVE HOUSING STARTER BEARING COVER
(a) Install the drive housing starter bearing cover to the starter commutator end frame.
4. INSTALL STARTER ARMATURE PLATE
(a) Insert the starter armature plate to the starter yoke.
(b) Align the keyway of the starter plate with the key inside the starter yoke, and install the starter plate.
5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY
(a) Align the rubber with the convex cutout of starter yoke.
(b) Install starter commutator end frame to the starter yoke.
6. INSTALL STARTER YOKE ASSEMBLY
(a) Align the key of the starter yoke with the keyway of repair service starter kit.
(b) Install the starter yoke with the 2 through bolts.
Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)
7. INSTALL REPAIR SERVICE STARTER KIT
(a) Apply grease to the plunger and the hook.
(b) Hang the plunger hook of the repair service starter kit to the drive lever.
(c) Install the plunger and return spring.
(d) Install the repair service starter kit with the 2 screws.
Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)
(e) Connect the lead wire to the repair service starter kit with the nut.
Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)
On-vehicle inspection
1. INSPECT FRONT AXLE HUB BEARING BACKLASH
(a) Using a dial gauge, check for backlash near the
center of the axle hub.
Maximum:
0.05 mm (0.0020 in.)
If backlash exceeds the maximum, replace the
bearing.
NOTICE:
Ensure that the dial gauge is set at right angles
to the measurement surface ...
GPS Antenna Error/ GPS Antenna Power Source Error
DTC 58-40 GPS Antenna Error
DTC 58-41 GPS Antenna Power Source Error
DTC 80-40 GPS Antenna Error
DTC 80-41 GPS Antenna Power Source Error
DESCRIPTION
DTC No.
DTC Detection Condition
Trouble Area
58-40
GPS antenna error
Wire harness
GPS ...
How to proceed with
troubleshooting
HINT:
The intelligent tester can be used in steps 2, 3, 4, 6 and 9.
1 VEHICLE BROUGHT TO WORKSHOP
2 CONNECT INTELLIGENT TESTER TO DLC3
HINT:
If the display indicates a communication fault in the tester,
inspect the DLC3.
3 CHECK DTC AND FREEZE FRAME DATA
(a) Check for DTC(s) and freeze f ...