Toyota RAV4 manuals

Toyota Sienna Service Manual: Reassembly

1. INSTALL PLANETARY GEAR

 INSTALL PLANETARY GEAR

(a) Apply grease to the planetary gears and pin parts of the planetary shaft.

(b) Install the 3 planetary gears.

2. INSTALL STARTER ARMATURE ASSEMBLY

INSTALL STARTER ARMATURE ASSEMBLY

(a) Apply grease to the plate washer and the armature shaft.

(b) Install the starter armature to the starter commutator end frame.

(c) Using snap ring pliers, install the plate washer and a new snap ring.

INSTALL STARTER ARMATURE ASSEMBLY

(d) Using a vernier caliper, measure length of the snap ring.

Maximum length: 5.0 mm (0.197 in.) If the length is greater than the maximum, replace it with a new snap ring

3. INSTALL DRIVE HOUSING STARTER BEARING COVER

INSTALL DRIVE HOUSING STARTER BEARING COVER

(a) Install the drive housing starter bearing cover to the starter commutator end frame.

4. INSTALL STARTER ARMATURE PLATE

INSTALL STARTER ARMATURE PLATE

(a) Insert the starter armature plate to the starter yoke.

(b) Align the keyway of the starter plate with the key inside the starter yoke, and install the starter plate.

5. INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY

INSTALL STARTER COMMUTATOR END FRAME ASSEMBLY

(a) Align the rubber with the convex cutout of starter yoke.

(b) Install starter commutator end frame to the starter yoke.

6. INSTALL STARTER YOKE ASSEMBLY

INSTALL STARTER YOKE ASSEMBLY

(a) Align the key of the starter yoke with the keyway of repair service starter kit.

INSTALL STARTER YOKE ASSEMBLY

(b) Install the starter yoke with the 2 through bolts.

Torque: 6.0 N*m (61 kgf*cm, 53 in.*lbf)

7. INSTALL REPAIR SERVICE STARTER KIT

INSTALL REPAIR SERVICE STARTER KIT

(a) Apply grease to the plunger and the hook.

(b) Hang the plunger hook of the repair service starter kit to the drive lever.

(c) Install the plunger and return spring.

INSTALL REPAIR SERVICE STARTER KIT

(d) Install the repair service starter kit with the 2 screws.

Torque: 7.5 N*m (76 kgf*cm, 66 in.*lbf)

INSTALL REPAIR SERVICE STARTER KIT

(e) Connect the lead wire to the repair service starter kit with the nut.

Torque: 10 N*m (102 kgf*cm, 7 ft.*lbf)

Inspection
1. Inspect starter assembly NOTICE: These tests must be performed within 3 to 5 seconds to avoid burning out the coil. (a) Perform the pull-in test. (1) Disconnect the lead ...

Installation
1. INSTALL STARTER ASSEMBLY (a) Install the starter with the 2 bolts. Torque: 37 N*m (380 kgf*cm, 26 ft.*lbf) for bolt (b) Connect the starter connector. (c) Install the terminal nut a ...

Other materials:

Removal
1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE HEATED OXYGEN SENSOR (for Bank 1 Sensor 2) (See page EC-38) 3. REMOVE TAIL EXHAUST PIPE ASSEMBLY (a) Remove the 2 bolts. (b) Disconnect the 4 exhaust pipe supports and remove the tail exhaust pipe assembly. (c) Remove the gas ...

Check for intermittent problems
1. CHECK FOR INTERMITTENT PROBLEMS HINT: For use of the intelligent tester only: Inspect the vehicle's ECM using check mode. Intermittent problems are easier to detect with an intelligent tester when the ECM is in check mode. In check mode, the ECM uses 1 trip detection logic, which is more ...

MIL Circuit
DESCRIPTION The MIL (Malfunction Indicator Lamp) is used to indicate vehicle malfunctions detected by the ECM. When the ignition switch is turned to the ON position, power is supplied to the MIL circuit, and the ECM provides the circuit ground which illuminates the MIL. The MIL operation ...

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