Toyota RAV4 manuals

Toyota Sienna Service Manual: Removal

Toyota Sienna Service Manual / Engine hood / door / Power slide door / Removal

HINT: On the RH side, use the same procedures as on the LH side.

1. REMOVE SLIDE DOOR

REMOVE SLIDE DOOR

  1. Remove the rear door scuff plate (See page IR-7).
  2. Remove the back door scuff plate (See page ED- 214).
  3. Remove the quarter trim panel (See page IR-9).
  4. Remove the upper rail cushion from the rail.
  5. Disconnect the 2 connectors from the body side and remove the bolt and wire.

REMOVE SLIDE DOOR

  1. Open the quarter glass.
  2. Using a screwdriver, disengage the clip and 2 claws, remove the rail end moulding.

HINT: Tape the screwdriver tip before use.

REMOVE SLIDE DOOR

  1. Remove the 2 bolts and bracket center No. 2 together with the tensioner (color: white).
  2. Remove the tensioner from the bracket center No.

    2.

REMOVE SLIDE DOOR

  1. Remove the 2 bolts and bracket center No. 1 together with the tensioner (color: black).
  2. Remove the tensioner from the bracket center No.

    1.

REMOVE SLIDE DOOR

  1. Remove the 2 nuts and open stop.

REMOVE SLIDE DOOR

  1. Rotate the base of the slide door roller lower in the direction indicated by arrow in the illustration and then remove the roller from the cut area of the lower rail from the body side.

REMOVE SLIDE DOOR

  1. Move the slide door rearward and then remove the slide door roller upper from the cut area in the rear part of the slide door rail upper.

REMOVE SLIDE DOOR

  1. Move the slide door further rearward and then remove the slide door hinge center from the rear part of the slide door rail center. Then, remove the slide door.

2. REMOVE SLIDE DOOR RAILS

  1. Remove the roof headlining (See page IR-6).
  2. Remove the 2 bolts, 2 nuts and the rail upper.
  3. Remove the 2 screws and rear side rail.
  4. Remove the 3 screws and rail center

3. REMOVE SLIDE DOOR FULL OPEN STOP LOCK ASSEMBLY LH

REMOVE SLIDE DOOR FULL OPEN STOP LOCK ASSEMBLY LH

  1. Disconnect the 2 cables.
  2. Remove the 2 bolts and full open stop lock.

4. REMOVE SLIDE DOOR ROLLER ASSEMBLY LOWER LH

REMOVE SLIDE DOOR ROLLER ASSEMBLY LOWER LH

  1. Remove the 3 bolts and roller.

5. REMOVE SLIDE DOOR HINGE ASSEMBLY CENTER LH

REMOVE SLIDE DOOR HINGE ASSEMBLY CENTER LH

  1. Remove the 3 bolts and hinge.
  2. LH side: Remove the cover.

6. REMOVE SLIDE DOOR ROLLER ASSEMBLY UPPER

  1. Remove the 2 bolts and roller.
Power slide door
COMPONENTS ...

Disassembly
1. REMOVE REAR DOOR WINDOW FRAME MOULDING REAR LH (See page ET-31) 2. REMOVE REAR DOOR WINDOW FRAME MOULDING SUB-ASSEMBLY LH (See page ET-32) 3. REMOVE SLIDE DOOR WINDOW GARNISH LH Fully o ...

Other materials:

On-vehicle inspection
1. FRONT SEAT SIDE AIRBAG ASSEMBLY (VEHICLE NOT INVOLVED IN COLLISION)  Perform a diagnostic system check.  With the front seat side airbag assembly installed on the vehicle, perform a visual check. If there are any defects as mentioned below, replace the front seatback as ...

Power Slide Door does not Fully Open
DESCRIPTION  When the LH / RH rear window is open 105 mm (5.91 in.) or more, the slide door half-open stopper is activated to force the slide door to stop at approximately 105 mm (5.91 in.) from the fully open position. This is caused by the jam protection function between the sli ...

Axle
SST RECOMMENDED TOOLS HINT: Trox is a registered trademark of Trxtron Inc. EQUIPMENT ...

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