Toyota RAV4 manuals

Toyota Sienna Service Manual: Replacement

1. DISCHARGE REFRIGERANT FROM REFRIGERATION SYSTEM

SST 07110-58060 (07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

(a) Turn the A/C switch to ON.

(b) Operating the cooler compressor at the engine rpm of approx. 1,000 for 5 to 6 minutes, circulate the refrigerant and collect the compressor oil remaining in each component into the cooler compressor as much as possible.

(c) Stop the engine.

(d) Let the refrigerant gas out.

SST 07110-58060 (07117-58080, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

2. CHARGE REFRIGERANT

(a) Using a vacuum pump, perform a vacuum purging.

(b) Charge refrigerant, HFC-134a (R134a).

Standard: 780 +- 30 g (27.5 +- 1.06 oz.) SST 07110-58060 (07117-58060, 07117-58070, 07117-58080, 07117-58090, 07117-78050, 07117-88060, 07117-88070, 07117-88080)

CHARGE REFRIGERANT

3. WARM UP ENGINE

4. INSPECT REFRIGERANT LEAK

(a) Using a gas leak detector, check for leakage of the refrigerant.

Refrigerant line

COMPONENTS

Refrigerant line

Refrigerant
On-vehicle inspection 1. INSPECT REFRIGERANT PRESSURE WITH MANIFOLD GAUGE SET (a) This method uses a manifold gauge set to locate problem areas. Read the manifold gauge pressure when these conditi ...

Air conditioning unit
COMPONENTS ...

Other materials:

Inspection
1. INSPECT PRELOAD (a) Using SST(s) and a torque wrench, check the initial torque within the backlash range. SST 09326-20011 Torque: 0.9 to 1.4 N*m (9 to 14 kgf*cm, 8.0 to 12.4 in.*lbf) HINT: Use a torque wrench with a fulcrum length of 160 mm (6.30 in.). (b) Using SST(s) and a torque w ...

Diagnosis system
1. CHECK DLC3 The vehicle's ECU uses ISO 15765-4 for communication protocol. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 15765-4 format NOTICE: *: Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not oper ...

Removal
1. REMOVE BATTERY 2. REMOVE AIR CLEANER ASSEMBLY HINT: (See page EM-26) 3. SEPARATE TRANSMISSION CONTROL CABLE ASSEMBLY (a) Remove the nut from the control shaft lever. (b) Disconnect the control cable from the control shaft lever. (c) Remove the clip and disconnect the control cab ...

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