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Toyota Sienna Service Manual: Charge Warning Light Comes ON while Driving

Toyota Sienna Service Manual / Engine / 2Gr-fe charging / Charging system / On-vehicle inspection / Charge Warning Light Comes ON while Driving

INSPECTION PROCEDURE

1 CHECK LOCK FUNCTION OF CLUTCH PULLEY

(a) Check the lock function with the pulley installed in the vehicle.

(1) Visually check that the rotor in the generator operates with the engine started.

(b) Check the lock function with the pulley removed from the vehicle.

(1) Remove the generator pulley cap. Using SST, hold the generator rotor.

(2) Turn the clutch pulley clockwise and check that the outer ring locks.

OK: The outer ring locks.

SST 09820-63020

CHECK LOCK FUNCTION OF CLUTCH PULLEY

2 CHECK LOCK OF CLUTCH PULLEY

(a) Start the engine and visually check for looseness of the clutch pulley.

OK: The clutch pulley is not loose.

REPLACE GENERATOR ASSEMBLY

On-vehicle inspection
1. Check battery electrolyte level (a) Check the electrolyte level. (1) If the electrolyte level is low, replace the battery (or add distilled water) and check the charging system. 2. CHECK BAT ...

Noise Occurs from Generator while Engine is Running
INSPECTION PROCEDURE 1 CHECK LOOSENESS OF V-RIBBED BELT (a) Check the tension of the belt by pushing it down with a finger. OK: The tension of the belt is enough. 2 CHECK V-RIBBED BELT FOR W ...

Other materials:

DTC check / clear
NOTICE: All the stored DTCs and freeze frame data are erased if:  the ECM is changed from normal mode to check mode or vice versa; or 2) the ignition switch is turned from ON to ACC or off while in check mode. Before changing modes, always check and make a note of any DTCs and fr ...

Installation
1. Install thermostat (a) Install a new gasket to the thermostat. (b) Install the thermostat with the jiggle valve facing up. Hint: the jiggle valve may be set within 10° on either side of the prescribed position. 2. INSTALL WATER INLET (a) Install the water inlet with the 2 nuts . ...

AUX Port/USB Port
Connect an iPod, USB memory device or portable audio player to the AUX port/USB port as indicated below. Select “iPod”, “USB” or “AUX” on the audio source selection screen and the device can be operated via audio system. Connecting using the AUX port/USB port iPod Open the cove ...

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