Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE STOP LIGHT SWITCH ASSEMBLY

(a) Turn the stop light switch assembly counterclockwise and remove the stop light switch assembly.

(b) Remove the stop light switch mounting adjuster from the brake pedal support sub-assembly.

2. REMOVE STOP LIGHT SWITCH CUSHION

(a) Remove the stop light switch cushion from the brake pedal sub-assembly.

3. REMOVE BRAKE PEDAL

(a) Remove the 2 brake pedal shafts, 2 nuts and brake pedal from the brake pedal support sub-assembly.

4. REMOVE BRAKE PEDAL BUSH

(a) Remove the 4 brake pedal bushes from the brake pedal.

5. REMOVE BRAKE PEDAL SHAFT COLLAR

(a) Remove the 2 brake pedal shaft collars from the brake pedal.

6. REMOVE PUSH ROD PIN

(a) Using a screwdriver, remove the 2 E-rings, 2 push rod pins and 2 plates from the brake pedal.

(b) Remove the 2 push rod bushes.

7. REMOVE BRAKE PEDAL PAD

REMOVE BRAKE PEDAL PAD

(a) Remove the brake pedal pad to the brake pedal sub-assembly.

Removal
1. SEPARATE BATTERY NEGATIVE TERMINAL 2. REMOVE FRONT DOOR SCUFF PLATE LH 3. REMOVE COWL SIDE TRIM BOARD LH 4. REMOVE INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY LOWER LH (a) Remove the 2 bolts and ...

Reassembly
1. INSTALL BRAKE PEDAL PAD (a) Install the brake pedal pad to the brake pedal subassembly. 2. INSTALL PUSH ROD PIN (a) Apply lithium soap base glycol grease to inside surface of 2 new push rod bus ...

Other materials:

Diagnosis system
1. DIAGNOSIS FUNCTION  The diagnosis function makes the light and the multi-information display come on, and the CRUISE main indicator light blink as shown in the illustration. When a malfunction occurs in the dynamic laser cruise control system, the DTCs are stored in the ECM ...

Panel Switches do not Function
INSPECTION PROCEDURE 1 CHECK PANEL SWITCH Check for foreign matter around the switches that might prevent operation. OK: No foreign matter is found 2 CHECK PANEL SWITCH (DISPLAY CHECK MODE) Enter the "Display Check" mode (Panel Switch Check).  Operate the abnorma ...

Speed sensor check (when using intelligent tester)
(a) Check the backward signal. (1) Drive the vehicle in reverse for more than 1 second at 3 km/h (2 mph) or higher. HINT: Drive the vehicle in reverse and check the speed sensor signal. Note that the signal check cannot be completed if the vehicle speed is 45 km/h (28 mph) or more. (b) Che ...

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