Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE STOP LIGHT SWITCH ASSEMBLY

(a) Turn the stop light switch assembly counterclockwise and remove the stop light switch assembly.

(b) Remove the stop light switch mounting adjuster from the brake pedal support sub-assembly.

2. REMOVE STOP LIGHT SWITCH CUSHION

(a) Remove the stop light switch cushion from the brake pedal sub-assembly.

3. REMOVE BRAKE PEDAL

(a) Remove the 2 brake pedal shafts, 2 nuts and brake pedal from the brake pedal support sub-assembly.

4. REMOVE BRAKE PEDAL BUSH

(a) Remove the 4 brake pedal bushes from the brake pedal.

5. REMOVE BRAKE PEDAL SHAFT COLLAR

(a) Remove the 2 brake pedal shaft collars from the brake pedal.

6. REMOVE PUSH ROD PIN

(a) Using a screwdriver, remove the 2 E-rings, 2 push rod pins and 2 plates from the brake pedal.

(b) Remove the 2 push rod bushes.

7. REMOVE BRAKE PEDAL PAD

REMOVE BRAKE PEDAL PAD

(a) Remove the brake pedal pad to the brake pedal sub-assembly.

Removal
1. SEPARATE BATTERY NEGATIVE TERMINAL 2. REMOVE FRONT DOOR SCUFF PLATE LH 3. REMOVE COWL SIDE TRIM BOARD LH 4. REMOVE INSTRUMENT PANEL FINISH PANEL SUBASSEMBLY LOWER LH (a) Remove the 2 bolts and ...

Reassembly
1. INSTALL BRAKE PEDAL PAD (a) Install the brake pedal pad to the brake pedal subassembly. 2. INSTALL PUSH ROD PIN (a) Apply lithium soap base glycol grease to inside surface of 2 new push rod bus ...

Other materials:

Diagnosis system
1. CHECK DLC3  The vehicle uses ISO 15765-4 communication protocol. The terminal arrangement of the DLC3 complies with SAE 1962 and matched the ISO 15765-4 format. If the result is not as specified, the DLC3 may have a malfunction. Repair or replace the harness and connecto ...

Power mirror control system (w/o Memory)
PARTS LOCATION Problem symptoms table POWER MIRROR CONTROL SYSTEM Symptom Suspected area Mirror does not operate Outer mirror switch assembly Outer rear view mirror assembly Wire harness Mirror operates abnormally O ...

Precaution
1. REMOVAL AND INSTALLATION OF THE BATTERY TERMINAL  Before performing electrical work, disconnect the battery negative (-) terminal in order to prevent a short in the system.  When disconnecting and reconnecting the battery cable, turn the ignition switch and lighting swit ...

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