1. HOLD VANE PUMP ASSEMBLY
(a) Using SST, hold the vane pump assembly in a vise.
SST 09630-00014 (09631-00132)
2. REMOVE POWER STEERING SUCTION PORT UNION
(a) Remove the bolt and the power steering suction port union from the vane pump front housing.
(b) Using a screwdriver, remove the O-ring from the power steering suction port union.
3. REMOVE POWER STEERING FLUID PRESSURE SWITCH
NOTICE: Perform this procedure only when the power steering fluid pressure switch is replaced.
(a) Remove the power steering fluid pressure switch from the vane pump front housing.
4. REMOVE FLOW CONTROL VALVE ASSEMBLY
(a) Remove the pressure port union from the vane pump front housing.
(b) Remove the O-ring from the pressure port union.
(c) Remove the flow control valve assembly and the flow control valve compression spring from the vane pump front housing.
5. REMOVE VANE PUMP REAR HOUSING
(a) Remove the 4 bolts and vane pump rear housing from the vane pump front housing.
(b) Using a screwdriver, remove the O-ring from the vane pump rear housing.
HINT: Tape the screwdriver tip before use.
6. REMOVE VANE PUMP SHAFT WITH PULLEY
(a) Using 2 screwdrivers, remove the vane pump shaft snap ring from the vane pump shaft with pulley.
(b) Remove the vane pump shaft with pulley.
7. REMOVE VANE PUMP ROTOR
(a) Remove the 10 vane pump plates.
(b) Remove the vane pump rotor.
8. REMOVE VANE PUMP CAM RING
(a) Remove the vane pump cam ring from the vane pump front housing.
9. REMOVE VANE PUMP FRONT SIDE PLATE
(a) Remove the vane pump front side plate from the vane pump front housing.
(b) Using a screwdriver, remove the O-ring from the vane pump front side plate.
HINT: Tape the screwdriver tip before use.
(c) Remove the O-ring from the vane pump front housing.
10. REMOVE VANE PUMP HOUSING OIL SEAL
(a) Using a screwdriver and a shop rag or a piece of cloth, remove the vane pump housing oil seal from the vane pump front housing.
NOTICE: Be careful not to damage the vane pump front housing.
Installation
1. Install generator assembly
(a) Install the bracket with the bolt.
Torque: 20 N*m (204 kgf*cm, 15 ft.*lbf)
(b) Install the wire harness clamp stay.
Torque: 8.4 N*m (86 kgf*cm, 74 in.*lbf)
(c) Connect the wire harness clamp.
(d) Install the generator assembly to the cylinder ...
Disassembly
1. Remove oil filler cap sub-assembly
(A) remove the oil filler cap sub-assembly and oil filler
gasket.
2. REMOVE SPARK PLUG
(a) Remove the spark plugs.
3. REMOVE OIL PAN DRAIN PLUG
(a) Remove the oil pan drain plug and oil pan drain plug
gasket.
4. REMOVE VENTILATION VALVE SUB-ASSEMBLY
...
Snow chains
Safety information
Warning
With the mounting of snow chains on unsuitable
tires, the snow chains can come into contact
with vehicle parts. There may be a risk of
accident or risk of damage to property. Only
mount snow chains on tires that are designated
by their manufacturer as suitable for the use ...