Toyota Sienna Service Manual: Disassembly
1. HOLD VANE PUMP ASSEMBLY
(a) Using SST, hold the vane pump assembly in a vise.
SST 09630-00014 (09631-00132)
2. REMOVE POWER STEERING SUCTION PORT UNION
(a) Remove the bolt and the power steering suction port union from the vane pump front housing.
(b) Using a screwdriver, remove the O-ring from the power steering suction port union.
3. REMOVE POWER STEERING FLUID PRESSURE SWITCH
NOTICE: Perform this procedure only when the power steering fluid pressure switch is replaced.
(a) Remove the power steering fluid pressure switch from the vane pump front housing.
4. REMOVE FLOW CONTROL VALVE ASSEMBLY
(a) Remove the pressure port union from the vane pump front housing.
(b) Remove the O-ring from the pressure port union.
(c) Remove the flow control valve assembly and the flow control valve compression spring from the vane pump front housing.
5. REMOVE VANE PUMP REAR HOUSING
(a) Remove the 4 bolts and vane pump rear housing from the vane pump front housing.
(b) Using a screwdriver, remove the O-ring from the vane pump rear housing.
HINT: Tape the screwdriver tip before use.
6. REMOVE VANE PUMP SHAFT WITH PULLEY
(a) Using 2 screwdrivers, remove the vane pump shaft snap ring from the vane pump shaft with pulley.
(b) Remove the vane pump shaft with pulley.
7. REMOVE VANE PUMP ROTOR
(a) Remove the 10 vane pump plates.
(b) Remove the vane pump rotor.
8. REMOVE VANE PUMP CAM RING
(a) Remove the vane pump cam ring from the vane pump front housing.
9. REMOVE VANE PUMP FRONT SIDE PLATE
(a) Remove the vane pump front side plate from the vane pump front housing.
(b) Using a screwdriver, remove the O-ring from the vane pump front side plate.
HINT: Tape the screwdriver tip before use.
(c) Remove the O-ring from the vane pump front housing.
10. REMOVE VANE PUMP HOUSING OIL SEAL
(a) Using a screwdriver and a shop rag or a piece of cloth, remove the vane pump housing oil seal from the vane pump front housing.
NOTICE: Be careful not to damage the vane pump front housing.
Removal
1. DRAIN POWER STEERING FLUID
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH (See
page EM-26)
4. REMOVE FAN AND GENERATOR V BELT (See page
EM-6)
5. DISCONNECT NO. 1 FLUID RESERVOI ...
Inspection
1. INSPECT VANE PUMP SHAFT AND BUSHING IN VANE PUMP FRONT HOUSING
(a) Using a micrometer, measure the outer diameter [a]
of the vane pump shaft with pulley.
(b) Using vernier calipers, measur ...
Other materials:
Initialization
1. ZERO POINT CALIBRATION
NOTICE:
Make sure that the front passenger seat is not
occupied before performing the operation.
HINT:
Perform the zero point calibration and sensitivity check if
any of the following conditions occur.
The occupant classification ECU is replaced.
A ...
Installation
1. INSTALL BACK DOOR OUTSIDE GARNISH
Install the back door outside opener switch with the
2 screws.
Install the back door outside garnish with the 5 nuts
and a clip.
Connect the licence light connector.
2. INSTALL LH BACK-UP LIGHT ASSEMBLY (See page
LI-90)
3. INSTALL RH ...
Stereo Component Amplifier Communication Error
INSPECTION PROCEDURE
1 IDENTIFY THE COMPONENT SHOWN BY THE SUB-CODE
Enter the diagnostic mode.
Press the "LAN Mon" switch to change to "LAN Monitor"
mode.
Identify the component shown by the sub-code.
HINT:
"110 (multi-display)" i ...
