Toyota Sienna Service Manual: Disassembly
1. HOLD VANE PUMP ASSEMBLY
(a) Using SST, hold the vane pump assembly in a vise.
SST 09630-00014 (09631-00132)
2. REMOVE POWER STEERING SUCTION PORT UNION
(a) Remove the bolt and the power steering suction port union from the vane pump front housing.
(b) Using a screwdriver, remove the O-ring from the power steering suction port union.
3. REMOVE POWER STEERING FLUID PRESSURE SWITCH
NOTICE: Perform this procedure only when the power steering fluid pressure switch is replaced.
(a) Remove the power steering fluid pressure switch from the vane pump front housing.
4. REMOVE FLOW CONTROL VALVE ASSEMBLY
(a) Remove the pressure port union from the vane pump front housing.
(b) Remove the O-ring from the pressure port union.
(c) Remove the flow control valve assembly and the flow control valve compression spring from the vane pump front housing.
5. REMOVE VANE PUMP REAR HOUSING
(a) Remove the 4 bolts and vane pump rear housing from the vane pump front housing.
(b) Using a screwdriver, remove the O-ring from the vane pump rear housing.
HINT: Tape the screwdriver tip before use.
6. REMOVE VANE PUMP SHAFT WITH PULLEY
(a) Using 2 screwdrivers, remove the vane pump shaft snap ring from the vane pump shaft with pulley.
(b) Remove the vane pump shaft with pulley.
7. REMOVE VANE PUMP ROTOR
(a) Remove the 10 vane pump plates.
(b) Remove the vane pump rotor.
8. REMOVE VANE PUMP CAM RING
(a) Remove the vane pump cam ring from the vane pump front housing.
9. REMOVE VANE PUMP FRONT SIDE PLATE
(a) Remove the vane pump front side plate from the vane pump front housing.
(b) Using a screwdriver, remove the O-ring from the vane pump front side plate.
HINT: Tape the screwdriver tip before use.
(c) Remove the O-ring from the vane pump front housing.
10. REMOVE VANE PUMP HOUSING OIL SEAL
(a) Using a screwdriver and a shop rag or a piece of cloth, remove the vane pump housing oil seal from the vane pump front housing.
NOTICE: Be careful not to damage the vane pump front housing.
Removal
1. DRAIN POWER STEERING FLUID
2. REMOVE FRONT WHEEL RH
3. REMOVE FRONT FENDER APRON SEAL RH (See
page EM-26)
4. REMOVE FAN AND GENERATOR V BELT (See page
EM-6)
5. DISCONNECT NO. 1 FLUID RESERVOI ...
Inspection
1. INSPECT VANE PUMP SHAFT AND BUSHING IN VANE PUMP FRONT HOUSING
(a) Using a micrometer, measure the outer diameter [a]
of the vane pump shaft with pulley.
(b) Using vernier calipers, measur ...
Other materials:
Installation
1. INSTALL TIRE PRESSURE WARNING VALVE AND TRANSMITTER
(a) Insert the tire pressure warning valve and
transmitter into the valve installation hole. Insert it
from the inside of the rim so that the printed surface
can be seen.
NOTICE:
Check that there is no visible deformation,
damage, ...
Differential oil
Adjustment
1. INSPECT DIFFERENTIAL OIL
(a) Stop the vehicle on the level place.
(b) Remove the differential filler plug and gasket.
(c) Check that the oil surface is within 5 mm (0.20 in.)
from the lowest position of the inner surface of the
differential filler plug opening.
NOTICE:
...
Removal
NOTICE:
When installing, coat the parts indicated by the arrows
with power steering fluid or molybdenum disulfide
lithium base grease (See page PS-21).
1. INSPECT CENTER FRONT WHEEL
2. REMOVE FRONT WHEEL
3. SEPARATE TIE ROD ASSEMBLY LH
SST 09628-62011
4. SEPARATE TIE ROD ASSEMBLY RH
SST 096 ...
