Toyota Sienna Service Manual: Disassembly

Toyota Sienna Service Manual / Engine hood / door / Power back door / Disassembly

HINT: When the battery is reconnected, the back door is locked and cannot be opened. Therefore, it is necessary to unlock the back door using the door control switch or transmitter switch.

1. REMOVE BACK DOOR SCUFF PLATE (See page ET- 18)

2. REMOVE QUARTER TRIM PANEL ASSEMBLY FRONT LH

3. REMOVE RR WINDOW SIDE GARNISH ASSEMBLY NO.2 LH

4. REMOVE POWER BACK DOOR ROD

REMOVE POWER BACK DOOR ROD

Remove the 2 clips and rod.

5. REMOVE POWER BACK DOOR DRIVE UNIT

REMOVE POWER BACK DOOR DRIVE UNIT

Remove the 3 bolts and drive unit.

6. REMOVE BACK DOOR GARNISH CENTER

REMOVE BACK DOOR GARNISH CENTER

Using a clip remover, disengage the 5 clips and remove the garnish.

7. REMOVE BACK DOOR SIDE GARNISH LH

Using a clip remover, disengage the 3 clips and remove the side garnish.

8. REMOVE BACK DOOR SIDE GARNISH RH

Using a clip remover, disengage the 3 clips and remove the side garnish.

9. REMOVE BACK DOOR STAY BRACKET UPPER LH

Remove the 2 bolts and bracket.

10. REMOVE BACK DOOR PULL STRAP

REMOVE BACK DOOR PULL STRAP

Using a screwdriver, disengage the 3 claws and remove the strap cover.
HINT: Tape the screwdriver tip before use.
Remove the bolt and strap.

11. REMOVE BACK DOOR TRIM BOARD ASSEMBLY

REMOVE BACK DOOR TRIM BOARD ASSEMBLY

Using a screwdriver, disengage the 14 clips and remove the trim board.

HINT: Tape the screwdriver tip before use.

12. REMOVE POWER BACK DOOR TOUCH SENSOR LH

REMOVE POWER BACK DOOR TOUCH SENSOR LH

Remove the 4 screws.
Using a clip remover, remove the clip and touch sensor.

13. REMOVE POWER BACK DOOR TOUCH SENSOR RH

Remove the 4 screws.
Using a clip remover, remove the clip and touch sensor.

14. REMOVE BACK-UP LIGHT ASSEMBLY LH (See page LI-90)

15. REMOVE BACK-UP LIGHT ASSEMBLY RH (See page LI-90)

16. REMOVE BACK DOOR GARNISH SUB-ASSEMBLY OUTSIDE

17. REMOVE BACK DOOR WITH MOTOR LOCK ASSEMBLY

REMOVE BACK DOOR WITH MOTOR LOCK ASSEMBLY

Disconnect the connector.
Remove the 4 bolts and lock.

18. REMOVE BACK DOOR BASE STOPPER BRACKET

Remove the 2 bolts and bracket.

19. REMOVE BACK DOOR STOPPER LOWER

Remove the 2 bolts and stopper.

20. REMOVE REAR SPOILER COVER (See page ET-18)

21. REMOVE BACK DOOR STAY SUB-ASSEMBLY LH

22. REMOVE BACK DOOR STAY SUB-ASSEMBLY RH

Adjustment

HINT: On the RH side, use the same procedures as on the LH side. Since a centering bolt is used as door hinge mounting bolts on the body side and the door side, the door cannot be adjusted ...

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