Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE RADIATOR WATER INLET

REMOVE RADIATOR WATER INLET

(a) Remove the 2 bolts and radiator water inlet.

2. REMOVE DRAIN PLUG

(a) Remove the drain plug and air drain plug.

(b) Remove the 2 O-rings.

3. REMOVE LOWER RADIATOR TANK

REMOVE LOWER RADIATOR TANK

(a) Install the claw to the overhaul handle, inserting it in the hole in Part A as shown in the illustration.

SST 09230-01010 (09231-01010, 09231-01030) (b) While squeezing the handle, adjust the stopper bolt so that dimension B is as specified below.

Dimension B: 0.2 to 0.3 mm (0.008 to 0.012 in.)

NOTICE: If the stopper bolt is not adjusted, the claw may be damaged.

REMOVE LOWER RADIATOR TANK

(c) Using SST, uncrimp the lock plate by squeezing the handle until stopped by the stopper bolt.

SST 09230-01010

REMOVE LOWER RADIATOR TANK

(d) Lightly tap the bracket of the radiator (or radiator hose inlet or outlet) with a soft-faced hammer and remove the tank.

(e) Remove the O-ring.

4. REMOVE UPPER RADIATOR TANK

HINT: The removal procedure for the upper radiator tank is the same as that for the lower radiator tank.

Removal
1. REMOVE V-BANK COVER SUB-ASSEMBLY (See page EM-28) 2. REMOVE NO. 1 ENGINE UNDER COVER (See page EM-26) 3. DRAIN ENGINE COOLANT (See page CO-6) 4. REMOVE NO. 2 AIR CLEANER INLET (See page EM- 2 ...

Inspection
1. INSPECT LOCK PLATE FOR DAMAGE (a) Inspect the lock plate for damage. HINT: Reassembly of a deformed tank will be impossible. Therefore, first correct the shape of the lock plate groov ...

Other materials:

Disassembly
1. REMOVE RETURN TUBE NO.2 (a) Using SST, remove the return tube No. 2. SST 09023-12701 2. REMOVE STEERING LEFT TURN PRESSURE TUBE (a) Using SST, remove the left turn pressure tube. SST 09023-38201 (b) Remove the 2 O-rings from the left turn pressure tube. 3. REMOVE STEERING RIGH ...

Diagnosis system
1. CHECK DLC3 The vehicle's ECU uses ISO 15765-4 for communication protocol. The terminal arrangement of the DLC3 complies with SAE J1962 and matches the ISO 15765-4 format NOTICE: *: Before measuring the resistance, leave the vehicle as is for at least 1 minute and do not oper ...

Problem symptoms table
HINT: Use the table below to help determine the cause of the problem symptom. The potential causes of the symptoms are listed in order of probability in the "Suspected Area" column of the table. Check each symptom by checking the suspected areas in the order they are listed. Re ...

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