Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD

HINT: (See page AX-260)

2. REMOVE FRONT PLANETARY GEAR NUT

REMOVE FRONT PLANETARY GEAR NUT

(a) Using SST, loosen the staked part of the lock nut.

SST 09930-00010 (09931-00010, 09931-00020), 09387-00050

REMOVE FRONT PLANETARY GEAR NUT

(b) Place the underdrive planetary gear in a soft jaw vise.

NOTICE: Be careful not to damage the differential drive pinion.

REMOVE FRONT PLANETARY GEAR NUT

(c) Using a socket wrench, remove the lock nut.

3. REMOVE CYLINDRICAL ROLLER BEARING RACE INNER

REMOVE CYLINDRICAL ROLLER BEARING RACE INNER

(a) Using SST, remove the cylindrical roller bearing race inner.

SST 09950-00020, 09950-00030, 09950-60010 (09951-00320, 09957-04010)

4. REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY

REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY

(a) Using SST and a press, remove the differential drive pinion, parking lock gear, counter driven gear with underdrive planetary ring gear and radial ball bearing front.

SST 09950-60010 (09951-00320), 09387-00050, 09950-00020, 09950-00030, 09950-40011 (09957-04010)

REMOVE UNDERDRIVE PLANETARY GEAR ASSEMBLY

(b) Place the underdrive planetary gear in a soft jaw vise.

(c) Using SST, remove the radial ball bearing rear from the underdrive planetary gear

SST 09950-60010 (09951-00320), 09950-00030, 09950-40011 (09957-04010)

5. REMOVE UNDERDRIVE PLANETARY RING GEAR

REMOVE UNDERDRIVE PLANETARY RING GEAR

(a) Using a snap ring pliers, remove the snap ring.

REMOVE UNDERDRIVE PLANETARY RING GEAR

(b) Remove the underdrive planetary ring gear from the counter driven gear.

Underdrive planetary gear
COMPONENTS ...

Inspection
1. INSPECT UNDERDRIVE PLANETARY GEAR PRELOAD (a) Using SST, fix the underdrive planetary gear assembly. SST 09387-00050 (b) Using SST and a torque wrench, measure the turning torque of th ...

Other materials:

Disposal
HINT: The tire pressure warning valve and transmitter is powered by a lithium battery. When disposing of the tire pressure warning valve and transmitter, remove the battery and dispose of it correctly. 1. DISPOSE OF TIRE PRESSURE WARNING VALVE AND TRANSMITTER (a) Use the tip of a screwdriv ...

Disassembly
1. REMOVE RADIATOR WATER INLET (a) Remove the 2 bolts and radiator water inlet. 2. REMOVE DRAIN PLUG (a) Remove the drain plug and air drain plug. (b) Remove the 2 O-rings. 3. REMOVE LOWER RADIATOR TANK (a) Install the claw to the overhaul handle, inserting it in the hole in Part A ...

Adjustment
HINT: If the malfunction does not disappear by following the procedure in ADJUSTMENT and the rear No. 2 seat assembly needs to be replaced, do not disassemble the rear No. 2 seat assembly. 1. ADJUST FRONT LEG HINT: Perform the following procedure if the inner leg does not lock. P ...

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