Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT BRAKE CYLINDER AND PISTON

(a) Check the brake cylinder bore and front disc brake piston for rust or scoring.

2. INSPECT PAD LINING THICKNESS

INSPECT PAD LINING THICKNESS

(a) Using a ruler, measure the pad lining thickness.

Standard thickness: 12.0 mm (0.472 in.) Minimum thickness: 1.0 mm (0.039 in.)

3. INSPECT FRONT DISC BRAKE PAD SUPPORT PLATE

(a) Inspect the front disc brake pad support plate (No.

1) and front disc brake pad support plate (No. 2).

Make sure that they have sufficient rebound, no deformation, cracks or wear, and have had all rust and dirt cleaned off

4. INSPECT DISC THICKNESS

INSPECT DISC THICKNESS

(a) Using a micrometer, measure the disc thickness.

Standard thickness: 28.0 mm (1.102 in.) Minimum thickness: 26.0 mm (1.024 in.)

Disassembly
1. REMOVE FRONT DISC BRAKE BUSH DUST BOOT (a) Using soft jaws on the vise, hold the front disc brake cylinder mounting LH in the vise through aluminum plates. (b) Using a screwdriver and ham ...

Reassembly
1. INSTALL FRONT DISC (a) Aligning the matchmarks, install the front disc. HINT: Select the installation position where the disc has the minimum runout. 2. INSPECT DISC RUNOUT (a) Temporaril ...

Other materials:

Removal
1. PRECAUTION CAUTION: Be sure to read "PRECAUTION" thoroughly before servicing. 2. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL CAUTION: Wait for 90 seconds after disconnecting the cable to prevent the airbag working. 3. REMOVE STEERING WHEEL NO.3 COVER LOWER  Using a ...

Removal
HINT: Replace the RH side by the same procedures as the LH side. 1. REMOVE REAR WHEEL 2. REMOVE REAR AXLE SHAFT LH NUT (See page DS- 22) 3. SEPARATE REAR DISC BRAKE CALIPER ASSEMBLY LH (a) Removing the 2 bolts, separate the rear disc brake caliper assembly LH. 4. REMOVE REAR DISC 5. SEPARA ...

Data list / active test
1. DATA LIST HINT: Using the intelligent tester to read the Data List allows the values or states of switches, sensors, actuators and other items to be read without removing any parts. This non-intrusive inspection can be very useful because intermittent conditions or signals may be discovered ...

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