Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE FRONT DISC BRAKE BUSH DUST BOOT

REMOVE FRONT DISC BRAKE BUSH DUST BOOT

(a) Using soft jaws on the vise, hold the front disc brake cylinder mounting LH in the vise through aluminum plates.

(b) Using a screwdriver and hammer, remove the 2 front disc brake bush dust boots from the front disc brake cylinder mounting LH.

2. REMOVE CYLINDER BOOT

(a) Using a screwdriver, remove the set ring and cylinder boot.

3. REMOVE FRONT DISC BRAKE PISTON

REMOVE FRONT DISC BRAKE PISTON

(a) Place a shop rug, between the front disc brake piston and the disc brake cylinder sub-assembly.

REMOVE FRONT DISC BRAKE PISTON

(b) Use compressed air to remove the front disc brake piston from the disc brake cylinder sub-assembly.

CAUTION: Do not place your fingers in front of the piston when using compressed air.

NOTICE: Do not spatter the brake fluid.

4. REMOVE PISTON SEAL

REMOVE PISTON SEAL

(a) Using a screwdriver, remove the piston seal from the front disc brake cylinder sub-assembly.

NOTICE: Do not damage the inner cylinder and cylinder groove.

5. REMOVE FRONT DISC BRAKE BLEEDER PLUG

(a) Remove the front disc brake bleeder plug from the front disc brake cylinder sub-assembly.

6. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

7. REMOVE FRONT DISC

REMOVE FRONT DISC

(a) Place matchmarks on the front disc and the axle hub.

(b) Remove the front disc.

Removal
HINT: Remove the RH side by the same procedure as the LH side. 1. REMOVE FRONT WHEEL 2. DRAIN BRAKE FLUID NOTICE: Wash the brake fluid off immediately if it attaches to any painted surface. 3. ...

Inspection
1. INSPECT BRAKE CYLINDER AND PISTON (a) Check the brake cylinder bore and front disc brake piston for rust or scoring. 2. INSPECT PAD LINING THICKNESS (a) Using a ruler, measure the pad linin ...

Other materials:

Disassembly
1. REMOVE RH SEAT REAR SEAT RECLINING COVER  Remove the 2 screws.  Remove the RH seat rear seat reclining cover by pulling it out in the arrow mark direction shown in the illustration. 2. REMOVE LH SEAT REAR SEAT RECLINING COVER  Remove the 2 screws.  R ...

Registration
1. DESCRIPTION OF CODE REGISTRATION HINT: The key has 2 codes: The key code (immobiliser code) and the wireless code. Both of these codes need to be registered. Refer to page for the wireless code registration procedures.  When adding master keys or sub keys (Additional registration) ...

Check component status
(a) Compare the test value with the minimum test limit (MIN LIMIT) and maximum test limit (MAX LIMIT). (b) If the test value is between the minimum test limit and maximum test limit, the component is functioning normally. If not, the component is malfunctioning. The test value is usually sign ...

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