Toyota RAV4 manuals

Toyota Sienna Service Manual: Disassembly

1. REMOVE FRONT DISC BRAKE BUSH DUST BOOT

REMOVE FRONT DISC BRAKE BUSH DUST BOOT

(a) Using soft jaws on the vise, hold the front disc brake cylinder mounting LH in the vise through aluminum plates.

(b) Using a screwdriver and hammer, remove the 2 front disc brake bush dust boots from the front disc brake cylinder mounting LH.

2. REMOVE CYLINDER BOOT

(a) Using a screwdriver, remove the set ring and cylinder boot.

3. REMOVE FRONT DISC BRAKE PISTON

REMOVE FRONT DISC BRAKE PISTON

(a) Place a shop rug, between the front disc brake piston and the disc brake cylinder sub-assembly.

REMOVE FRONT DISC BRAKE PISTON

(b) Use compressed air to remove the front disc brake piston from the disc brake cylinder sub-assembly.

CAUTION: Do not place your fingers in front of the piston when using compressed air.

NOTICE: Do not spatter the brake fluid.

4. REMOVE PISTON SEAL

REMOVE PISTON SEAL

(a) Using a screwdriver, remove the piston seal from the front disc brake cylinder sub-assembly.

NOTICE: Do not damage the inner cylinder and cylinder groove.

5. REMOVE FRONT DISC BRAKE BLEEDER PLUG

(a) Remove the front disc brake bleeder plug from the front disc brake cylinder sub-assembly.

6. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP

7. REMOVE FRONT DISC

REMOVE FRONT DISC

(a) Place matchmarks on the front disc and the axle hub.

(b) Remove the front disc.

Removal
HINT: Remove the RH side by the same procedure as the LH side. 1. REMOVE FRONT WHEEL 2. DRAIN BRAKE FLUID NOTICE: Wash the brake fluid off immediately if it attaches to any painted surface. 3. ...

Inspection
1. INSPECT BRAKE CYLINDER AND PISTON (a) Check the brake cylinder bore and front disc brake piston for rust or scoring. 2. INSPECT PAD LINING THICKNESS (a) Using a ruler, measure the pad linin ...

Other materials:

DTC check / clear
NOTICE: All the stored DTCs and freeze frame data are erased if:  the ECM is changed from normal mode to check mode or vice versa; or 2) the ignition switch is turned from ON to ACC or off while in check mode. Before changing modes, always check and make a note of any DTCs and fr ...

Installation
1. INSTALL WINDSHIELD GLASS NO.2 STOPPER  Coat the installation part of the stoppers with Primer G. NOTICE:  Allow the primer coating to dry for 3 minutes or more.  Do not keep any of the opened Primer G for later use.  Do not apply too much Primer . ...

Evaporative Emission Control System Incorrect Purge Flow
DTC P0441 Evaporative Emission Control System Incorrect Purge Flow DTC SUMMARY DESCRIPTION The circuit description can be found in the EVAP (Evaporative Emission) System. INSPECTION PROCEDURE Refer to the EVAP System. MONITOR DESCRIPTION The two monitors, Key-Off and Purge Flow, are us ...

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