Toyota Sienna Service Manual: Disassembly
1. REMOVE FRONT DISC BRAKE BUSH DUST BOOT
(a) Using soft jaws on the vise, hold the front disc brake cylinder mounting LH in the vise through aluminum plates.
(b) Using a screwdriver and hammer, remove the 2 front disc brake bush dust boots from the front disc brake cylinder mounting LH.
2. REMOVE CYLINDER BOOT
(a) Using a screwdriver, remove the set ring and cylinder boot.
3. REMOVE FRONT DISC BRAKE PISTON
(a) Place a shop rug, between the front disc brake piston and the disc brake cylinder sub-assembly.
(b) Use compressed air to remove the front disc brake piston from the disc brake cylinder sub-assembly.
| CAUTION: Do not place your fingers in front of the piston when using compressed air. |
NOTICE: Do not spatter the brake fluid.
4. REMOVE PISTON SEAL
(a) Using a screwdriver, remove the piston seal from the front disc brake cylinder sub-assembly.
NOTICE: Do not damage the inner cylinder and cylinder groove.
5. REMOVE FRONT DISC BRAKE BLEEDER PLUG
(a) Remove the front disc brake bleeder plug from the front disc brake cylinder sub-assembly.
6. REMOVE FRONT DISC BRAKE BLEEDER PLUG CAP
7. REMOVE FRONT DISC
(a) Place matchmarks on the front disc and the axle hub.
(b) Remove the front disc.
Removal
HINT:
Remove the RH side by the same procedure as the LH side.
1. REMOVE FRONT WHEEL
2. DRAIN BRAKE FLUID
NOTICE:
Wash the brake fluid off immediately if it attaches to
any painted surface.
3. ...
Inspection
1. INSPECT BRAKE CYLINDER AND PISTON
(a) Check the brake cylinder bore and front disc brake
piston for rust or scoring.
2. INSPECT PAD LINING THICKNESS
(a) Using a ruler, measure the pad linin ...
Other materials:
Inspection
1. INSPECT INVERTER MAIN SWITCH
Inspect the continuity between terminal at the each
switch position shown in the chart.
If continuity is not as specified, replace the main
switch assembly.
Inspect the bulb state when connecting the battery
to each terminal
...
Speed sensor check (when using intelligent tester)
(a) Check the backward signal.
(1) Drive the vehicle in reverse for more than 1
second at 3 km/h (2 mph) or higher.
HINT:
Drive the vehicle in reverse and check the speed
sensor signal. Note that the signal check cannot
be completed if the vehicle speed is 45 km/h (28
mph) or more.
(b) Che ...
Inspection
1. INSPECT TIRES
(a) Check the tires for wear and proper inflation
pressure.
Cold tire inflation pressure
(b) Using a dial indicator, check the runout of the tires.
Tire runout:
1.4 mm (0.055 in.) or less
2. ROTATE TIRES
HINT:
Rotate the tires as shown in the illustration.
3. INSP ...
