Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT POWER STEERING RACK

INSPECT POWER STEERING RACK

(a) Using a dial indicator, check the power steering rack for runout and for teeth wear and damage.

Maximum runout: 0.3 mm (0.012 in.) If necessary, replace the rack & pinion power steering gear assembly.

(b) Check the back surface for wear and damage.

If necessary, replace the rack & pinion power steering gear assembly.

2. INSPECT TIE ROD ASSEMBLY LH

 INSPECT TIE ROD ASSEMBLY LH

(a) Secure the tie rod assembly in a vise.

(b) Install the nut to the stud bolt.

(c) Flip the ball joint stud back and forth 5 times.

(d) Using a torque wrench, turn the nut continuously at a rate of 3 to 5 seconds per turn and take the torque reading on the 5th turn.

Torque: Turning torque 0.83 to 3.43 N*m (8.5 to 35.0 kgf*cm, 7.3 to 30.4 in.*lbf)

3. INSPECT TIE ROD ASSEMBLY RH

HINT: Perform the same procedure on the other side.

Disassembly
1. REMOVE RETURN TUBE NO.2 (a) Using SST, remove the return tube No. 2. SST 09023-12701 2. REMOVE STEERING LEFT TURN PRESSURE TUBE (a) Using SST, remove the left turn pressure tube. S ...

Reassembly
1. INSTALL RACK STEERING PISTON RING (a) Coat a new O-ring with power steering fluid and install it onto the power steering rack. (b) Expand a new rack steering piston ring with your fingers ...

Other materials:

If your vehicle needs to be towed
If towing is necessary, we recommend having your vehicle towed by your Toyota dealer or commercial towing service, using a wheel-lift type truck or flat bed truck. Use a safety chain system for all towing, and abide by all state/ provincial and local laws. 2WD models: If towing your vehicle ...

How to proceed with troubleshooting
HINT: The intelligent tester can be used in steps 2, 3, 4, 6 and 9. 1 VEHICLE BROUGHT TO WORKSHOP 2 CONNECT INTELLIGENT TESTER TO DLC3 HINT: If the display indicates a communication fault in the tester, inspect the DLC3. 3 CHECK DTC AND FREEZE FRAME DATA Check for DTC(s) and freeze frame ...

Installation
1. INSTALL REAR NO. 1 SEAT ASSEMBLY LH  Place the seat in the cabin. NOTICE: Be careful not to damage the body.  Install the seat.  7-Passenger RH: Install the seat belt anchor plate with the bolt. Torque: 42 N*m (428 kgf*cm, 31 ft.*lbf)  Install the headrest. ...

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