Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT POWER STEERING RACK

INSPECT POWER STEERING RACK

(a) Using a dial indicator, check the power steering rack for runout and for teeth wear and damage.

Maximum runout: 0.3 mm (0.012 in.) If necessary, replace the rack & pinion power steering gear assembly.

(b) Check the back surface for wear and damage.

If necessary, replace the rack & pinion power steering gear assembly.

2. INSPECT TIE ROD ASSEMBLY LH

 INSPECT TIE ROD ASSEMBLY LH

(a) Secure the tie rod assembly in a vise.

(b) Install the nut to the stud bolt.

(c) Flip the ball joint stud back and forth 5 times.

(d) Using a torque wrench, turn the nut continuously at a rate of 3 to 5 seconds per turn and take the torque reading on the 5th turn.

Torque: Turning torque 0.83 to 3.43 N*m (8.5 to 35.0 kgf*cm, 7.3 to 30.4 in.*lbf)

3. INSPECT TIE ROD ASSEMBLY RH

HINT: Perform the same procedure on the other side.

Disassembly
1. REMOVE RETURN TUBE NO.2 (a) Using SST, remove the return tube No. 2. SST 09023-12701 2. REMOVE STEERING LEFT TURN PRESSURE TUBE (a) Using SST, remove the left turn pressure tube. S ...

Reassembly
1. INSTALL RACK STEERING PISTON RING (a) Coat a new O-ring with power steering fluid and install it onto the power steering rack. (b) Expand a new rack steering piston ring with your fingers ...

Other materials:

Reassembly
1. INSTALL LOWER RADIATOR GRILLE Engage the 16 claws to install the lower radiator grille to the front bumper cover. 2. INSTALL FRONT BUMPER HOLE COVER LH (w/o Fog Light) Engage the 2 pins to install the front bumper hole cover LH to the front bumper cover. 3. INSTALL FRON ...

Map Disc cannot be Inserted
INSPECTION PROCEDURE 1 CHECK RADIO AND NAVIGATION ASSEMBLY Check if a disc is inserted into the MAP disc slot.  Check if "DISC IN" is displayed. OK: "DISC IN" is displayed 2 CHECK MAP DISC Check that the map disc is not deformed or cracked. OK: ...

Installation
1. INSTALL WINDSHIELD GLASS NO.2 STOPPER  Coat the installation part of the stoppers with Primer G. NOTICE:  Allow the primer coating to dry for 3 minutes or more.  Do not keep any of the opened Primer G for later use.  Do not apply too much Primer . ...

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