Toyota RAV4 manuals

Toyota Sienna Service Manual: Inspection

1. INSPECT POWER STEERING RACK

INSPECT POWER STEERING RACK

(a) Using a dial indicator, check the power steering rack for runout and for teeth wear and damage.

Maximum runout: 0.3 mm (0.012 in.) If necessary, replace the rack & pinion power steering gear assembly.

(b) Check the back surface for wear and damage.

If necessary, replace the rack & pinion power steering gear assembly.

2. INSPECT TIE ROD ASSEMBLY LH

 INSPECT TIE ROD ASSEMBLY LH

(a) Secure the tie rod assembly in a vise.

(b) Install the nut to the stud bolt.

(c) Flip the ball joint stud back and forth 5 times.

(d) Using a torque wrench, turn the nut continuously at a rate of 3 to 5 seconds per turn and take the torque reading on the 5th turn.

Torque: Turning torque 0.83 to 3.43 N*m (8.5 to 35.0 kgf*cm, 7.3 to 30.4 in.*lbf)

3. INSPECT TIE ROD ASSEMBLY RH

HINT: Perform the same procedure on the other side.

Disassembly
1. REMOVE RETURN TUBE NO.2 (a) Using SST, remove the return tube No. 2. SST 09023-12701 2. REMOVE STEERING LEFT TURN PRESSURE TUBE (a) Using SST, remove the left turn pressure tube. S ...

Reassembly
1. INSTALL RACK STEERING PISTON RING (a) Coat a new O-ring with power steering fluid and install it onto the power steering rack. (b) Expand a new rack steering piston ring with your fingers ...

Other materials:

Data list / active test
1. DATA LIST HINT: Using the intelligent tester's DATA LIST allows the status of a switch, sensor, actuator and other items to be read without removing any parts. Reading the DATA LIST early in troubleshooting is one way to save time.  Connect the intelligent tester (with CAN VIM) to t ...

Rear combination light assembly
COMPONENTS REMOVAL 1. DISCONNECT CABLE FROM NEGATIVE BATTERY TERMINAL 2. REMOVE REAR COMBINATION LIGHT ASSEMBLY  Remove the 2 bolts.  Disengage the 2 pins and separate the rear combination light assembly as shown in the illustration.  Disconnect the connector a ...

Eject Error/ Elevator Error/ Clamp Error
DTC 44-45 Eject Error DTC 44-51 Elevator Error DTC 44-52 Clamp Error DESCRIPTION DTC No. DTC Detecting Condition Trouble Area 44-45 Disc cannot be ejected. Television display assembly 44-51 Mechanical error occurs during elevator operation. ...

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