Toyota Sienna Service Manual: Inspection
1. INSPECT POWER STEERING RACK
(a) Using a dial indicator, check the power steering rack for runout and for teeth wear and damage.
Maximum runout: 0.3 mm (0.012 in.) If necessary, replace the rack & pinion power steering gear assembly.
(b) Check the back surface for wear and damage.
If necessary, replace the rack & pinion power steering gear assembly.
2. INSPECT TIE ROD ASSEMBLY LH
(a) Secure the tie rod assembly in a vise.
(b) Install the nut to the stud bolt.
(c) Flip the ball joint stud back and forth 5 times.
(d) Using a torque wrench, turn the nut continuously at a rate of 3 to 5 seconds per turn and take the torque reading on the 5th turn.
Torque: Turning torque 0.83 to 3.43 N*m (8.5 to 35.0 kgf*cm, 7.3 to 30.4 in.*lbf)
3. INSPECT TIE ROD ASSEMBLY RH
HINT: Perform the same procedure on the other side.
Disassembly
1. REMOVE RETURN TUBE NO.2
(a) Using SST, remove the return tube No. 2.
SST 09023-12701
2. REMOVE STEERING LEFT TURN PRESSURE TUBE
(a) Using SST, remove the left turn pressure tube.
S ...
Reassembly
1. INSTALL RACK STEERING PISTON RING
(a) Coat a new O-ring with power steering fluid and
install it onto the power steering rack.
(b) Expand a new rack steering piston ring with your
fingers ...
Other materials:
Reassembly
1. INSTALL LOWER RADIATOR GRILLE
Engage the 16 claws to install the lower radiator
grille to the front bumper cover.
2. INSTALL FRONT BUMPER HOLE COVER LH (w/o
Fog Light)
Engage the 2 pins to install the front bumper hole
cover LH to the front bumper cover.
3. INSTALL FRON ...
Map Disc cannot be Inserted
INSPECTION PROCEDURE
1 CHECK RADIO AND NAVIGATION ASSEMBLY
Check if a disc is inserted into the MAP disc slot.
Check if "DISC IN" is displayed.
OK:
"DISC IN" is displayed
2 CHECK MAP DISC
Check that the map disc is not deformed or cracked.
OK: ...
Installation
1. INSTALL WINDSHIELD GLASS NO.2 STOPPER
Coat the installation part of the stoppers with Primer
G.
NOTICE:
Allow the primer coating to dry for 3 minutes
or more.
Do not keep any of the opened Primer G for
later use.
Do not apply too much Primer .
...
