Toyota Sienna Service Manual: Inspection
1. INSPECT POWER STEERING RACK
(a) Using a dial indicator, check the power steering rack for runout and for teeth wear and damage.
Maximum runout: 0.3 mm (0.012 in.) If necessary, replace the rack & pinion power steering gear assembly.
(b) Check the back surface for wear and damage.
If necessary, replace the rack & pinion power steering gear assembly.
2. INSPECT TIE ROD ASSEMBLY LH
(a) Secure the tie rod assembly in a vise.
(b) Install the nut to the stud bolt.
(c) Flip the ball joint stud back and forth 5 times.
(d) Using a torque wrench, turn the nut continuously at a rate of 3 to 5 seconds per turn and take the torque reading on the 5th turn.
Torque: Turning torque 0.83 to 3.43 N*m (8.5 to 35.0 kgf*cm, 7.3 to 30.4 in.*lbf)
3. INSPECT TIE ROD ASSEMBLY RH
HINT: Perform the same procedure on the other side.
Disassembly
1. REMOVE RETURN TUBE NO.2
(a) Using SST, remove the return tube No. 2.
SST 09023-12701
2. REMOVE STEERING LEFT TURN PRESSURE TUBE
(a) Using SST, remove the left turn pressure tube.
S ...
Reassembly
1. INSTALL RACK STEERING PISTON RING
(a) Coat a new O-ring with power steering fluid and
install it onto the power steering rack.
(b) Expand a new rack steering piston ring with your
fingers ...
Other materials:
A Remote Control System does not Operate
INSPECTION PROCEDURE
1 CHECK SYSTEM
Check that the remote control operation of the rear
system is not locked by the radio receiver or the radio
and navigation assembly.
Check if "Rear System Locked" appears on the
television display assembly.
OK:
The message ...
How to proceed with
troubleshooting
HINT:
The intelligent tester can be used in steps 2, 3, 4, 6 and 9.
1 VEHICLE BROUGHT TO WORKSHOP
2 CONNECT INTELLIGENT TESTER TO DLC3
HINT:
If the display indicates a communication fault in the tester,
inspect the DLC3.
3 CHECK DTC AND FREEZE FRAME DATA
(a) Check for DTC(s) and freeze f ...
Inspection
1. INSPECT BRAKE CYLINDER AND PISTON
(a) Check the brake cylinder bore and front disc brake
piston for rust or scoring.
2. INSPECT PAD LINING THICKNESS
(a) Using a ruler, measure the pad lining thickness.
Standard thickness:
12.0 mm (0.472 in.)
Minimum thickness:
1.0 mm (0.039 in.)
3. ...
