Toyota Sienna Service Manual: Inspection
1. INSPECT POWER STEERING RACK
(a) Using a dial indicator, check the power steering rack for runout and for teeth wear and damage.
Maximum runout: 0.3 mm (0.012 in.) If necessary, replace the rack & pinion power steering gear assembly.
(b) Check the back surface for wear and damage.
If necessary, replace the rack & pinion power steering gear assembly.
2. INSPECT TIE ROD ASSEMBLY LH
(a) Secure the tie rod assembly in a vise.
(b) Install the nut to the stud bolt.
(c) Flip the ball joint stud back and forth 5 times.
(d) Using a torque wrench, turn the nut continuously at a rate of 3 to 5 seconds per turn and take the torque reading on the 5th turn.
Torque: Turning torque 0.83 to 3.43 N*m (8.5 to 35.0 kgf*cm, 7.3 to 30.4 in.*lbf)
3. INSPECT TIE ROD ASSEMBLY RH
HINT: Perform the same procedure on the other side.
Disassembly
1. REMOVE RETURN TUBE NO.2
(a) Using SST, remove the return tube No. 2.
SST 09023-12701
2. REMOVE STEERING LEFT TURN PRESSURE TUBE
(a) Using SST, remove the left turn pressure tube.
S ...
Reassembly
1. INSTALL RACK STEERING PISTON RING
(a) Coat a new O-ring with power steering fluid and
install it onto the power steering rack.
(b) Expand a new rack steering piston ring with your
fingers ...
Other materials:
TC and CG Terminal Circuit
DESCRIPTION
Connecting terminals TC and CG of the DLC3 causes the system to enter the
self-diagnostic mode. If a
malfunction is present, DTCs will be output.
HINT:
When a particular warning light remains blinking, a ground short in the wiring
of terminal TC of the DLC3
or an internal grou ...
Reassembly
1. INSTALL FRONT DOOR WIRE LH
Install the wire with the 2 bolts.
Torque: Reference
8.0 N*m (82 kgf*cm, 71 in.*lbf)
NOTICE:
In order to prevent water leakage, be sure that
the lip of the rubber grommet does not turn up
or is not deformed when installing the wire.
Connect the wir ...
Actuator Supply Voltage Circuit / Open
DTC P0657 Actuator Supply Voltage Circuit / Open
DESCRIPTION
The ECM monitors the output voltage to the throttle actuator. This self-check
ensures that the ECM is
functioning properly. The output voltage is usually 0 V when the ignition switch
is turned off. If the output
voltage is higher t ...
